Inline controller combines the advantages of a compact control system at the I/O level with those of an Ethernet network and can be programmed and parameterized with PC Worx automation software.
The ILC 350 ETH Inline controller from Phoenix Contact combines the advantages of a compact control system at the I/O level with those of an Ethernet network. Using the integrated Ethernet interface, it can be programmed and parameterized with the PC Worx automation software in accordance with IEC 61131, can exchange data with OPC servers and communicate between control systems. A high-performance processor provides a wide range of applications for complex control and regulating tasks and as a component of the Inline automation system, the controller can be adapted for specific requirements.

The Inline Controller family of system devices represents a modern, highly modular compact control system and with the PC Worx automation software being available via Ethernet or a RS 232 local interface it enables universal configuration and programming.

Phoenix Contact is one of the world leaders in developing and manufacturing connectivity solutions and automation components.

Its principal product ranges include: printed circuit board connectors; modular terminal blocks; fieldbus components; surge voltage protection systems; industrial plug and socket connectors and interface units.

A new slant on the traditional technique of time study can yield instant improvements by the elimination of waste.
Product Technik have a new slant on the traditional technique of time study, this method can yield instant improvements by the elimination of waste.

When applied to bottleneck resources the improvements feed straight into production output and the bottom line.

Recent applications have included an automotive production line where instant results were achieved.

PCB production management system provides greater visibility and control of the entire manufacturing process over the Web, combining quality, materials management, performance and traceability.
Tecnomatix Unicam is introducing eM-Execution, a Web-based software package designed to meet the production management and analytical needs of electronics circuit board manufacturers and their supply chain partners. eM-Execution is a single modular, flexible and scalable system that combines and builds upon industry-validated procedures for quality, materials flow management, performance and traceability. These are combined behind a simple, graphical Web interface that allows users, from the shop floor to the executive suite, to access focused information that helps them to make better business decisions and meet critical business targets.

Operationally, eM-Execution enables electronics manufacturers to provide a better level of service to their customers by identifying and acting on critical production data.

It also helps them to them to meet regulatory requirements by simplifying the process of gathering and managing critical manufacturing information.

Other benefits include the creation of easy-to-use, customisable information and status reports, targeted to multiple audiences, from the shop floor to the boardroom level.

Users can use eM-Execution as an out-of-the-box solution, or can configure it to meet their specific needs and business objectives.

Some of the key functionalities include traceability, electronic records and signatures, materials flow management and process verification.

The traceability function helps customers to meet regulatory and customer requirements while reducing risk and improving manufacturing performance.

The ability to generate electronic records and signatures has been introduced to facilitate compliance with national and international regulations such as the US Food and Drug Administration's FDA 21 CFR Part 11 standard.

Materials flow management optimises end-to-end material flow and tracking, while process verification improves the transfer of knowledge and thus the user's confidence in the process.

Other key features include a repair function, that improves throughput and product quality by turning raw test data and repair actions into intelligent, actionable repair knowledge in real-time; production analytics, which provide improved visibility of knowledge for disparate audiences, including customers; and quality management, a critical component in achieving six-sigma quality levels Commenting on this latest release, Israel Levy, chief executive officer of Tecnomatix Unicam, underlines the simple goal; 'To create new opportunities for businesses to extract more profit from their manufacturing operations.

By creating a robust level of manufacturing visibility, eM-Execution drives process improvements - including improved yields, reduced scrap, reduced WIP, regulatory compliance and more.'

Cost-effective Remote I/Os for CANopen and DeviceNet fieldbus systems are equipped with 16 digital inputs and outputs and provide quick removal without the need to disconnect the wiring.
The new Inline Block IO modules from Phoenix Contact are now available for the canopen and devicenet fieldbus systems. These compact modules with integrated fieldbus interfaces are equipped with both 16 digital inputs and outputs, additional modules are available for Interbus and Profibus fieldbus systems for a range of different specifications. The pluggable connectors provide quick removal without the need to disconnect the wiring during installation and maintenance.

The sensors and actuators are connected using two and three-wire terminations eliminating the need for additional terminal levels.

The termination colour coding system aids identification during installation, commissioning and maintenance and the station has been designed to reduce potential wiring errors.

With a flat design and a height of just 55mm, the modules are ideal for use in small terminal boxes where installation space is at a premium.

Phoenix Contact is one of the world leaders in developing and manufacturing connectivity solutions and automation components.

Its principal product ranges include: printed circuit board connectors; modular terminal blocks; fieldbus components; surge voltage protection systems; industrial plug and socket connectors and interface units.

A 32 bit processor in a smart relay provides faster scan time, double the program memory and 130 function blocks for programming, meaning the number of counters and timers is almost unlimited.
IDEC are pleased to announce the SmartRelay FL1C series which is the next generation of SmartRelay and also updated programming software WindLGC version 4.0. Background and concept - the SmartRelay FL1A series was introduced approximately 3 years to fill the gap between simple relay/timer/counter control circuits and programmable logic controllers (PLCs). Now with the FL1C series, a new 32 bit processor provides faster scan time, double the program memory and 130 function blocks for programming, meaning the number of counters and timers is almost unlimited.

Think of all the components that can be replaced with just one IDEC SmartRelay! It has a 4 x 12 character backlit LCD screen, shift registers and cursor keys that can be configured as inputs.

The new memory cartridge allows you to define the system security to what is required.

Seven types of base module allow for any voltage supply to be catered for and five different expansion modules add extra inputs/outputs if required.

In addition AS-interface and LonWorks communication modules are available.

WindLGC V4.0 provides additional enhancements that allow for greater ease in using the FL1C series.

New features include online monitoring, easy ladder programming (similar to a PLC) as well as function block, programme comparison, time simulation and four new function blocks.

WindLGC V4.0 can run on Windows XP, ME, 2000, 98, 95 and NT.

For existing FL1A and FL1B users, the software is backward compatible, therefore programmes written for older versions can be uploaded/downloaded using WindLGC V4.0.

Options 12VDC, 24V AC/DC, or 100 to 240V AC/DC supply and input options, 0 to 10V analogue inputs, 1 KHz high speed counters and relay or transistor outputs.

More Information IDEC IZUMI Corporation is a global organisation with net sales of US$400M.

Manufacturing facilities are in Japan and Taiwan, with sales and distribution subsidiaries present in the USA, UK, Germany, Canada, Australia, Singapore, Hong Kong and Taiwan.

IDEC specialises in industrial control and automation and offers a full range of products for panel builders, OEMs, contractors, specifiers and end users of electrical equipment in the commercial and industrial sectors.

Market leading paint manufacturer installed shopfloor monitoring system and is set to improve profitability through reduced downtime and increased visibility on the shop floor.
Market leading paint manufacturer, Kalon Decorative Products, installed MVI Technology's eventsengine and is set to improve profitability through reduced downtime and increased visibility on the shop floor. Kalon is part of the SigmaKalon Group, a worldwide player in decorative, marine, protective and industrial paints. The company began life in 1947 as the Silver Paint and Lacquer Company and now employs almost 1000 people at its two sites in Birstall and Morley.

It is a market leading manufacturer of professional and DIY decorative paints.

Following a study which revealed a significant amount of unallocated downtime from the filling area, Kalon identified that increased visibility on the shop floor was essential if it was to improve processes and profitability.

And sensitive implementation was vital - Kalon had recently undergone a restructuring process and staff morale and operator 'buy-in' were major concerns that had to be addressed by any supplier taking on the project.

That's one of the main reasons they chose MVI's eventsengine, according to John Hart, Kalon's production manager.

'We needed a system that would give us better visibility and control over our processes but most importantly we needed something that would 'engage' those on the shop floor.

We needed a system that was easy for operators to use and which could be sustained - eventsengine offered us leading edge technology combined with a structured implementation programme.' The project which installed the system on two lines initially - one at each of the two sites - began in February and took just eight weeks to complete.

Because the system is live at both sites it has the added benefit of ensuring continuity and visibility across both plants and provides the perfect opportunity to share best practice based on the output from eventsengine.

On successful completion of the pilot there are plans to put the system on a further six lines this year and continue the roll out until it is fully operational on over 50 filling lines across both sites.

At the touch of a button on a shopfloor touchscreen, eventsengine allows operators to record the real reason for every second of downtime so Kalon can identify specific areas for improvement.

The system has been praised by Kalon for the simplicity of the operator console, the real-time dash boards and the pareto analysis of downtime.

Kalon expects to achieve a significant reduction in unallocated downtime, which should deliver significant bottom line benefits.

Do you know your JABBER from your KERMIT? Your FISCO from your FNICO? If not, you can find out from the 'Fieldbus Jargon Buster' that helps users better understand plant control.
Do you know your JABBER from your KERMIT? Your FISCO from your FNICO? If not, you can find out from the 'Fieldbus Jargon Buster' from ABB.

This guide helps users navigate their way towards a better understanding of plant control by cutting through the 'technobabble' with clear explanations in plain English.

The guide is a comprehensive listing of fieldbus related terms, from the Application layer to the Virtual Field Device and everything in between.

Using hyperlinks, the user can quickly find any definition in the guide, while links within each article lead to further definitions on related topics.

Available as a PDF file, the guide is free and can be requested by sending an email to enquiries@abbiap.com, along with your name, company and postcode.

Compact modular Inline I/O system, at just 55mm high, can solve a range of automation problems by offering fine granularity via digital inputs and outputs or analog sensors and actuators.
The compact modular Inline I/O system, at just 55mm high, from Phoenix Contact can be installed to solve a range of automation problems. The I/O system offers maximum flexibility and security for a wide range of applications; either with fine granularity via digital inputs and outputs with 1, 2, 4, 8, 16 or 32 channels, or with high reliability using analog sensors and actuators. Due to the compact size and low height the modules provide a large number of channels within a small area saving valuable control panel space.

With its bus openness and cost-effective standard I/Os with up to 32 channels per module, even special functions are part of the standard specification, including security technology, sensor communication (HART), and control processes for rapid and reliable on site operation.

The Inline automation concept combined with Inline Block I/O offers a simple solution, combining flexibility with application-dependent parameters allowing for easy retrofitting and future system developments providing maximum return on investment costs.

Phoenix Contact is one of the world leaders in developing and manufacturing connectivity solutions and automation components.

Its principal product ranges include: printed circuit board connectors; modular terminal blocks; fieldbus components; surge voltage protection systems; industrial plug and socket connectors and interface units.

Applicable where more than a couple of PID controllers are needed, a multiloop controller is said to be ideal for smaller temperature and process control systems, extruders and ovens.
.PC-PID LLC announces that the beta release of their multiloop controller 'pCon with OPC' is now available for free download from their website. The company thinks 'pCon is just perfect' - but tell them what you think. This is your chance to try the full-featured version of pCon for free.

PC-PID LLC offers up to 100% discount on the final release of pCon with OPC to their best Beta Testers.

pCon is a Windows PC software-based multiloop autotune gain-scheduled PID controller, temperature controller and process controller with integrated configurable HMI operator interface touch screens for temperature, level, pressure, pH, or any other variable that can be measured and controlled.

A PC running pCon can control up to 128 separate PID feedback control loops.

Hundreds of different brands of I/O sensors, outputs, relays and PLC's (Programmable Logic Controllers) can be connected locally to the pCon PC or over many different communication networks using OPC (OLE for Process Control).

You can also monitor and control pCon from any remote networked PC or even over the Internet using PCAnywhere.

Due to its low price, PCon is applicable where you need more than a couple of PID controllers, you need an HMI operator interface with lots of features that you don't want to program, and you don't need the investment in cost, engineering, training or support of a DCS system.

PCon is ideal for smaller temperature and process control systems, extruders, ovens, water treatment systems, building HVAC systems, etc

A web-based module allows human-machine interfaces to be accessed using a standard web browser, from an Internet connection such as thin-client PCs, pocket PCs, PDAs and WAP mobile phones.
Human-machine interfaces (HMIs) can now be accessed using a standard web browser, from any location with an Internet connection. This is thanks to the new active-server Factorycast web-based HMI module from the Telemecanique brand of Schneider Electric, the pioneer in the use of web technology in industrial automation applications. Simplicity is a key benefit for Factorycast HMI users, because most will already be familiar with the standard web browsers used for access.

Another gain is its low cost, since the use of web technology allows access via any browser-capable device, including thin-client PCs, pocket PCs, PDAs and WAP mobile phones.

Finally, the flexibility enables updates and expansion with just a single set of modifications at the module - no changes are needed at the point of access.

Moreover, since suitable browser software is already included with all Windows operating systems, the expense of runtime software licences for clients accessing the HMI is completely eliminated.

Unlike other web-based remote-access automation solutions, which typically use a vulnerable PC platform and provide only indirect access to process data, Factorycast HMI is implemented as secure PLC module which is designed to withstand the rigours of industrial environments.

It is also unaffected by PC viruses.

In addition, security measures ensure access is only available to specified personnel.

Factorycast HMI integrates fully with Telemecanique TSX Premium and Quantum PLCs, allowing it to have direct access to all process data, eliminating the errors prevalent in systems that rely on intermediate data storage.

Since Factorycast HMI uses active server technology, its operation is independent of the PLC, which minimises PLC load and scan times.

To minimise set-up time and cost, Telemecanique Factorycast HMI modules are supplied with pre-configured diagnostic, adjustment and alarm management web pages for the PLC.

Additional space is available for user-defined web pages that can be constructed using any standard HTML editor.

A library of Java applets, which can easily be inserted into the custom pages, is provided for PLC communications.

Integrated web services provided by Factorycast HMI include data acquisition and on-board management of realtime data; data logging to remote databases using, for example, SQL, mySQL or Oracle; automatic transmission of emails which may be triggered by an alarm event and which can include live data; and data processing with powerful built-in logical and mathematical functions.

Factorycast HMI is part of the comprehensive family of HMI solutions available in the Telemecanique brand of Schneider Electric.