Production control scheduling forecasting

Assembly station lowers photonics production costs

2007-02-28T01:06:00.001-08:00

New component assembly workstation significantly improves yield and lowers manufacturing costs a broad range of applications in photonics equipment manufacture.

EXFO Electro-Optical Engineering (NASDAQ: EXFO, TSE: EXF) announced today the launch of a new semi-automated assembly workstation for array-type devices. The ProAlign 5000 Component Assembly Workstation is designed to lower the cost of manufacturing complex photonics components by increasing yield, product quality and throughput. The new ProAlign 5000 Component Assembly Workstation handles a broad range of applications including one-sided, two-sided and right-angled planar lightwave circuits (PLCs); optical switches; pitch converters; transceivers; echelle gratings and arrayed waveguide gratings (AWGs); and devices with 90-degree as well as angled faces.

Developed in conjunction with leading photonics component manufacturers, the Component Assembly Workstation offers numerous industry firsts.

The ProAlign 5000 system is the first workstation designed with cost-of-ownership (COO) criteria in mind; the first to include automated first-light detection (patent pending); and the first to incorporate a single six-axis NanoRobot unit moving the device to be assembled.

Together, these unique features increase production yield for photonics component manufacturers and, as a result, lower costs.

Other important features of the new ProAlign 5000 workstation include machine vision using motorized optics for rapid coarse alignment with minimal user intervention; rock-solid stability for superior alignment and bonding; and force sensors for absolute determination of part separation ensuring repeatable process control.

All aspects of the ProAlign 5000 workstation were developed with the goal of increasing product quality and yield for component manufacturers, thereby increasing throughput.

'EXFO is the only company with the broad-ranging expertise, including nanoalignment, automation, testing and bonding, needed to translate customer requirements into solutions,' said David Farrell, President of Burleigh Instruments, a wholly owned subsidiary of EXFO.

'Our new ProAlign 5000 Component Assembly Workstation redefines what an assembly workstation should be for the global telecommunications industry.

'It provides photonics component manufacturers with the most advanced solution on the market today.' About EXFO EXFO, which derives its name from EXpertise in Fiber Optics, is a leading designer and manufacturer of fiber-optic test, measurement, monitoring and automation solutions for the global telecommunications industry.

EXFO markets more than 80 product families to 2000 customers in 70 countries around the world.

EXFO and its subsidiaries develop products for two main markets.

The Portable and Monitoring Division provides handheld and modular instruments for the physical-, optical- and protocol-layer testing needs of telecommunications carriers and network service providers.

The Industrial and Scientific Division offers an extensive line of high-performance instruments, test automation systems and manufacturing automation equipment for optical component and transmission system vendors as well as for research and development labs.

Products cover conveyors, linear motion and gears

2007-02-28T01:05:00.001-08:00

Bearings, gears, linear motion, aerospace and conveyor products are the five main product groups that R A Rodriguez will be featuring on its exhibition stand at Drives and Controls 2002.

Bearings, gears, linear motion, aerospace and conveyor products are the five main product groups that R A Rodriguez will be featuring on its exhibition stand and each will benefit from a new addition. New to the long established Kaydon range of Reali-Slim thin section bearings is the recently introduced metric series. An industry standard for applications that call for simplicity, compactness and minimum weight, Reali-Slim is now stocked by R A Rodriguez in more than 350 different sizes.

Copies of the 3008 KHK Stock Gear catalogue will be available from the stand, a new edition that contains details of several new products including sintered metal spur gears, Fairlock hub acetal spur gears, tapered racks and pinions and spiral bevel gear boxes.

Also new are the KHK hypoid gears.

Available ex-stock, this MHP range is able to produce an exceptional speed reduction of 200:1 in a single pass.

A compact gearing body replaces several stages of reduction gears, cutting component cost sharply.

A number of configurations demonstrating the versatility of the Werner linear motion programme will be joined by a new linear guideway with patented circulation and lubrication systems.

Developed by R A Rodriguez in Germany the guideway has a four-row bearing structure that affords significant benefits over systems based on four point contact bearings.

High accuracy, high stiffness and low torque are characteristics of this new range.

The aerospace sector has always been a prime target market for many R A Rodriguez products.

Kaydon and Spirolox bearings are typical of this application-specific range.

The company also represents the Kahr Bearing company which manufactures spherical and journal bearings for landing gear and helicopter rotor dynamics.

A new addition to the aerospace portfolio is Valve Research and Manufacturing, a company that designs and manufactures miniature fluid control valves, solenoids and manifolds.

A selection of its products will be displayed on the stand.

Representative of the conveyor products and new to the range are the Zetasassi tensioning devices and overload clutches.

Variants include manual and automatic adjustable chain tighteneners and manual swivelling chain tighteners; nine models of safety clutches for torque up to Nms are also available.

Couplings designed to reduce factory downtimes

2007-02-28T00:56:00.002-08:00

Grid, gear, disc and elastomer couplings are all designed to ensure long life and smooth operation on the factory floor, minimising costly downtime.

WYKO Industrial Services has added Grid, Gear, Disc and Elastomer couplings to its world-renowned Falk Couplings range. The new additions are all designed to ensure long life and smooth operation on the factory floor, minimising costly downtime. They provide a combination of easy installation, high load capacity, minimum maintenance requirements and the ability to effectively dampen vibration and reduce the effects of shock loads.

One of the major strengths of the Falk range is the variety of coupling types to suit different applications and variable operating conditions.

Whether the operating requirement is more flexibility, lower maintenance, higher torque, improved load protection, simple cost-effective performance or something else, there is most likely a Falk coupling to suit.

This facility is further extended with Wyko's new introductions, which include: Steelflex Grid Couplings, Wrapflex Elastomer Couplings, Freedom Disc Couplings and Lifelign Gear Couplings.

All are offered in a wide range of sizes and have torque and bore capacities to satisfy a whole host of application parameters.

A simple and cost effective alternative to gear couplings, the Falk Steelflex Grid range combines the high load capacity with the flexibility of an elastomer design.

The Falk Steelflex Couplings offer simpler installation than gear types, but sacrifice nothing in torque performance with ratings up to 932,000Nm.

They also provide protection against shaft misalignment and effectively dampen vibration and reduce the effects of shock loads by as much as 30%.

The unique 'replace in place' Grid Spring design of the Steelflex couplings eliminates the need to move hubs or re-align shafts, reducing Grid Spring change-out time.

Added to this, low initial cost and a guaranteed five-year , no-maintenance run time - with the use of long-lasting lubricant - assure the lowest lifetime operating cost in the torque range.

Setting new standards for reducing downtime, Wyko's new Falk Wrapflex coupling is a low cost, low maintenance, non-lubricated elastomer unit.

With Wrapflex, quick and easy installation and replacement is guaranteed because motors don't need to be moved.

The 'replace-in-place' elements at the heart of the design even eliminate the need for time-consuming realignment of power transmission components.

Available in 3 styles and 9 sizes the Wrapflex couplings have bore capacities up to 186mm, operate in the torque range to 15,000Nm and are backed by a three-year warranty.

WYKO's Falk Freedom Disc Couplings are a practical alternative to lubricated and elastomer couplings in many applications.

They are unaffected by extremes of temperature and moisture - which can be real problems for elastomer couplings - and their operating life is not reduced by exposure to sunlight or ozone.

Designed to provide continuous high-speed service with virtually no maintenance, the Freedom couplings have no moving parts, so lubrication is not required and production time is optimised.

Easy to install, the Freedom couplings are designed incorporating unitised Stainless Steel discpacks which ensures simple maintenance and a 'no backlash' connection.

The final new introduction to the WYKO-Falk range, Lifelign gear couplings, provide a low cost, long lasting solution to both large and small coupling requirements.

Designed to AGMA standards to achieve wide interchangability, and triple-crowned for maximum capacity, Lifelign couplings offer the highest bore capacities and ratings and are built to last longer as a result of such factors as superior lubrication (Long Term Grease) and a four point seal, both of which extend life and reduce maintenance.

Available in four types, with either flanged or continuous sleeves, the Lifelign couplings are suitable for a wide range of applications on such equipment as bulk handling systems, fans, pumps, cranes mixers, crushers, coilers, feed rolls, straighteners, as used in Steel and Paper making applications etc.

Shrink sleeving system achieves speeds of 150ppm

2007-02-28T00:56:00.001-08:00

Shrink and stretch sleeving equipment features a radiant heat chamber and is capable of speeds up to 150ppm.

Aetna UK launched the AXON range of shrink and stretch sleevingequipment at the PPMA Show at Excel last September. Theyintroduced the EZ-130 shrink sleeving system complete with theEZ-24-SR radiant heat chamber, which is constructed fromstainless steel. This machine is capable of speeds up to 150ppmand has a sleeve layflat capacity from 15mm to 130mm.

Thisparticular model created a great deal of interest, particularlyfrom the dairy, food and body care industries, and by year endthe system was placed with one of Aetna's existingcustomers, where it is proving to be very effective.

AXONCorporation was founded over 10 years ago and today they are aworld leading manufacturer of automatic equipment offering achoice of machine speeds to meet the needs of all customers fromstart-up businesses to the largest multi national.

They can alsodesign custom machinery to meet specialised packaging needs.

Axonis the only manufacturer in the world to offer standard machinescapable of processing round, square or other shape productsranging from 20mm to 650mm in sleeve/band size, at speeds up to750 parts per minute for a single head system.

A major bottlemoulding company has placed an order for the first Axon/Styrotechsystem model ST-1030 which will be installed in March 2002.

If itproves successful, an order for a second machine will follow.Aetna are UK market leaders for pallet stretch wrap and have acustomer base of over 1000 companies.

These include a crosssection of customers in the food, drink, dairy and body careIndustries who already purchase machinery from the DIMAC range ofshrink wrapping equipment, and they intend to introduce thesecustomers to the Axon/Styrotech range.

Initial results arepositive and Aetna believes there is a good opportunity for aversatile range of quality machines, at very competitive prices.They fully expect to create a market niche for both stretch andshrink sleeving in 2002.

Aetna currently employ 10 fullyexperienced service engineers and hold a large stock of spareparts.

As further proof of their confidence in finding a seriousmarket segment in the UK for the Axon /Styrotech range, they havemade further investment in a newly created position, that ofCustomer Care Manager Currently celebrating their 10 yearAnniversary, Aetna are extremely proud of the reputation theyhave established since the company was launched and firmlybelieve they offer the very best technical and after-salessupport in the UK today.

How and where to use heated hoses

2007-02-28T00:55:00.002-08:00

A twenty-page brochure dedicated heated hose systems and technologies provides technical information on the design, rating and specification of heated hoses.

Tyco Thermal Controls has produced a twenty-page brochure dedicated to its range of Isopad heated hose systems and technologies. It provides technical information on the design, rating and specification of heated hoses for process applications in industrial environments. Isopad heated hoses are suitable for use in a wide range of industrial processes to solve difficult handling problems - especially where substances are temperature critical.

Their construction provides resistance to high temperatures, pressures and aggressive materials, enabling substances to be transferred within plant where the use of fixed lines, with constant temperature control, is impractical.

Hoses can be tailored to provide application specific solutions and, for this purpose, the brochure contains a comprehensive briefing form to create the optimum construction for the individual process requirement.

19 inch front panel frames for diversity

2007-02-28T00:55:00.001-08:00

Elma's 19 inch front panel frames are designed for applications that include building automation, security systems, telecoms and control cabinets for machine tools.

ELMA is well known for the great diversity of its 19' structural assembly parts. There are now 19' applications that do not specify the inclusion of complete card frames. The 19' front panel frame is aimed at these applications.

Patch fields, displays, interfaces and other front panel designs can be built up in combination with this solution.

Typical markets include building automation, security systems, telecoms and control cabinets for machine tools.

The visible side of the front panel frame is made of clear anodised aluminium with a hard and highly wear resistant surface.

It has a useable width of 84 HP and there are also 3 U and 6 U versions available with or without handle mountings.

As well as mechanical processing, ELMA's front panel service is available for electroplating, silk-screening and assembly - a comprehensive, single-source service.

Automated lubrication systems reduce wear

2007-02-28T00:54:00.000-08:00

R J Herbert has incorporated Bielomatik automated lubrication systems into its packhouse machines to reduce component wear.

To help reduce component wear and achieve a smooth, quieter operation for many of its packhouse machines R J Herbert has incorporated Bielomatik automated lubrication systems. Once installed they deliver precise quantities of oil or grease directly to the required point of lubrication, using less lubricant, without overspill, without polluting the surrounding area and resulting in extended operational life of some machines by as much as 35% before requiring overhaul. R J Herbert design and build extremely robust packhouse machines, these can be found at many stages in the food preparation cycle, automated box tippers which raise, rotate and empty raw boxed root crops such as potatoes, parsnips and carrots at the start of the cycle, to highly efficient product size graders.

The nature of the business gives packhouses a reputation for placing high demands on machinery suppliers in terms of loading, reliability and performance.

To ensure free movement of sliding and rotating components grease nipples were originally mounted at various points throughout a piece of equipment.

Often being inaccessible, these relied on regular attention and the correctly specified lubricant, if a machines performance was to be maintained.

Today, many of the R J Herbert machines are fitted with a Bielomatik single line lubrication system.

Featuring piston metering valves, this automatically delivers controlled quantities of oil, in the case of the root crop grader machine to individual roller carrier links, not only reducing the noise level of moving components but also adding to machine reliability and longevity.

Large box tippers from R J Herbert are fitted with grease and oil systems from Bielomatik.

The oil system lubricates the roller bed drive chains, whilst the grease system lubricates the major bearings and hydraulic clevis points.

The little and often approach maintains a supply of grease to the bearings and helps stop the ingress of dirt and dust, one of the main contributors in premature bearing failure.

The lubricant is held in small storage tanks and is pumped to metering valves strategically positioned about the machine.

Bielomatik offer a choice of electrically or pneumatically operated pumps for automatic systems, whilst a hand pump is available for semi automatic manual systems.

After discharge of a precise quantity of lubricant, the metering valves recharge automatically, ready for the next lubrication cycle.

Many organisations are now finding that where component lubrication is necessary, frequent, small measured dosing, applied as the machinery is moving is far more effective and it has a tremendous cost advantage.

It eliminates that 'forgotten occasion' when multiple point manual greasing is overlooked.

After careful trialling to discover the appropriate amount of lubricant required the Bielomatik system is happy to be left alone.

Maintenance is minimal and down time low.

The only human intervention is to replenish the main oil reservoir when a low level warning is raised.

Dust filtration units achieve 99.95% efficiency

2007-02-23T21:11:00.001-08:00

A new series of dust filter units has been added to the range of Absolent high performance atmospheric filtration systems offered in the UK by Kitagawa Europe.

A new series of dust filter units has been added to the range of Absolent high performance atmospheric filtration systems offered in the UK by Kitagawa Europe. Available in six models, with airflow rates from 2,000 to 16,000m3/hr, the new Absolent particle filters achieve 99.95 per cent collection efficiency under standard aerosol test conditions to DIN 24 184. Units use multiple filter cartridges, each with a surface area of 7.8m3, and a downward flow of air to combine high performance with a small workshop footprint.

In operation, air is admitted via the inlet duct at the top of each model.

Large particles drop directly to the dust container at the base of equipment, while smaller contaminants are trapped by the filter cartridges.

These are subsequently released and collected during the automatic filter cleaning sequence, which employs a shock air pulse principle.

Incorporating washable filter cartridges for extended operational life, these low-maintenance, low-noise units are the ideal complement to Absolent' s range of oil mist filtration systems.

Through their advanced design - which provides a far greater filter area than competitive products - the Absolent filters achieves at least 99.97 per cent oil separation - to consistently outperform industry-standard centrifugal and ionised element units.

Systems are offered in both oil mist and oil smoke filtration variants and will remove sub-viral sized particles, as well as eliminate carcinogenic contaminants in the range 0.1-0.5 microns diameter.

They also incorporate easy-to-clean washable pre-filters and can be operated continuously over long periods without servicing.

With their minimal floorspace area, Absolent high performance filters provide a particularly cost-effective method of achieving clean, healthy and productive working environments meeting the requirements of ISO 14001 Health and Safety Standards.

Rotary coolant adapter avoids bearing wear

2007-02-23T21:10:00.001-08:00

New from NCMT is the BIG Daishowa Seiki Hi-Jet rotary coolant adapter which uses split construction to separate the bearing housing from the coolant collar.
New from NCMT is the BIG Daishowa Seiki Hi-Jet rotary coolant adapter which uses split construction to separate the bearing housing from the coolant collar. The result is increased reliability over extended service life. Furthermore, the system can be utilised at speeds up to 10,000 rev/min with coolant pressures up to 20 kg/cmý without compromising reliability.

To date, coolant adapter reliability has been compromised as the use of a common housing demands use of mechanical seals both to separate the stationary and rotating parts of the adapter, and to separate the device's bearings from the coolant.

As the seals wear, not only does coolant begin to leak from the adapter, but the bearings can become awash with coolant.

Although this can be compensated for when selecting the bearing, its life is then dependent on the ability of the machine's filtration system to provide coolant that is not contaminated by particles of swarf.

Otherwise, at high spindle speed and high coolant pressure, bearing damage can be swift and irreparable.

On the Japanese-manufactured Hi-Jet holder, which can be used with any tool provided with coolant holes, the bearing set is separately enclosed and positioned above the coolant adapter ring.

Connection between the two major components is effected using two merit rings, one stationary and the other rotating, which clamp and seal the coolant ring from above and below.

These provide mechanical sealing in a labyrinth-style arrangement.

Some wear is accepted and the rings are designed to be easily replaceable by the user.

The major components of the adapter are, however, fully protected.

Capability of the Hi-Jet to operate at elevated speeds and pressures makes it ideal for use with small diameter cutting tools or in gun drilling applications where provision of through-tool coolant is critical.

There are 57 versions available to suit virtually any BT50 or BT40 spindle application from light drilling up to boring and end milling.

Worm drive hose clips supported

2007-02-23T21:09:00.003-08:00

L Robinson has invested in the provision of customer support for its worm drive hose clips, providing a wide choice of Jubilee workshop packs and kits.

Jubilee clip manufacturer, L Robinson has, over recent years, invested heavily in providing strong customer support for its well-known brand of worm drive hose clips. As a result of this investment, distributors now benefit from a plethora of trade counter point-of-sale accessories whilst busy hands-on engineering personnel have access to a wide choice of Jubilee workshop packs and kits. A varied selection of Jubilee clip dispenser display units allows the company to cater for wholesales and distributors with large trade counters, as well as those with more modest requirements.

Flexibility of design enables distributors to choose from either a Handy Pack point-of-sale display box holding a selection of 10 different clip sizes or the largest Jubilee Smart Dispenser, holding up to 540 clips.

All dispenser units, depending on the size, also include one or two Flexidriver tools, designed to access those awkwardly positioned Jubilee clips.

For the workshop mechanic, Jubilee clips are supplied in a selection of re-usable containers, packs or kits depending on requirement.

These include the popular Workshop Pack containing 143 clips, the Junior Assortment Box holding 165 nut and bolt clips, the 'O' Clip Kit, which houses 175 assorted 2-ear clamps and the recently introduced smaller, Pocket Pack supplied strapped in packs of 10 for wholesalers and distributors.

This latest innovation from L Robinson will appeal to home car mechanics and small garage businesses etc.

Connectors are leak free under arduous conditions

2007-02-23T21:09:00.001-08:00

Staubli's connectors incorporate the latest metal to metal sealing technology ensuring leak free operation and excellent resistance to pressure and low or high temperatures.

There are many applications in the oil industry where a safe and secure connection is needed that can also be easily disconnected when required. Frequently the connection is sub-sea or activated remotely such as fluid injection on Christmas Trees or tool connection of ROVs. These applications call for a connector that will withstand the operating environment and connect faultlessly every time.

Staubli's connectors incorporate the latest metal to metal sealing technology ensuring leak free operation under the most arduous conditions.

Metal to metal seals are suitable for underwater applications over extended periods and provide excellent resistance to pressure and low or high temperatures.

Where corrosion is a concern the connectors can be manufactured from austenitic stainless steel or for extremely harsh environments, Inconel.

Staubli's patented system includes a unique, self-aligning mechanism ensuring that a good metal to metal seal and connection is readily established eliminating any danger of jamming.

Compensation for misalignment includes both a pre guiding system with elastic connection, a double guiding system and swivel couplings.

High precision, electro-erosion machining ensures perfect surface quality and alignment.

Metallic seals also significantly reduce the operating cost normally associated with seal wear and tear.

Applications involving high pressures (up to 70,000psi) also call for specially designed connectors; Staubli's are the most suitable, capable of connection and disconnection under pressure with a simplified locking system and adapted to withstand a high flow rate and pressure shock.

Moreover the flush face, non spill design eliminates any spillage.

Multi-coupling (stab) plates can be designed to accommodate all the connections required in an application for example, gas, fluids, water, data, electrics and power, connected simultaneously and automatically in one movement, eliminating error, ideally suited to remote operation.

Staubli's team of experienced engineers is able to advise on the best solution for any application, bringing their knowledge of proven solutions in other industries to the oil, gas and petrochemical sectors.

Configurator allows workstation choice

2007-02-23T21:08:00.000-08:00

A workbench configurator from Production Basics allows users to choose workstation styles and accessories and add them to an on-screen 3D model.

Production Basics has developed a workbench configurator that allows users to choose workstation styles and accessories and add them to an on-screen 3D model. Users can change colours and sizes on screen, helping them evaluate the best workstation for their manufacturing facility. Functionality also includes spinning, rotating and zooming the model showing the user small product details and work bench set-up.

The Java-based program is available on the company website.

'This is a technology that is defining the state of the art in our industry.

We are very excited to be the first manufacturer to provide our customers this robust tool, ' says Adam Wisnia, President of Production Basics.

The Configurator is easy to use, employing radio buttons for product choices and sizes.

The Workstation Configurator includes pre-configured work benches with recommended sizes and accessories for specific industries such as Electronics Manufacturing and Material Handling.

This gives busy manufacturing managers a quick start to their workstation search.

The Configurator includes built-in accessory compatibility for sizes and types of ergonomic accessories, so users have the most realistic model of the workstation they are purchasing.

'Many customers want to see what their workstation looks like before they make a commitment.

With the Configurator, users can test drive any combination of accessories and different workstation styles, colours, sizes and worksurface heights from their desktop.

We expect to save manufacturing professionals time and money by letting them 'try-on' the workstation,' says Rob Desmarais, National Sales Manager.

The Configurator retains an itemized list of all the parts chosen and the list price.

After the work table is assembled on screen, users can request a quote from the company website.

The Production Basics sales department will then process the quote.

Production Basics' three main product lines- C-Leg Series, RTW Tables and Easy-Lift Series- are all available for configuration on-line.

Workstations and ergonomic products on web site

2007-02-14T21:53:00.003-08:00

Production Basics has unveiled a new website with improved organisation of products and workstation information.

Production Basics has unveiled a new website. The site features improved organisation of products and workstation information. While browsing the site, industrial engineers, manufacturing and lab managers will discover furniture products that will inspire productivity in their facility.

'The great features like site search and quote requests from our previous website are still there, but they are better, more comprehensive and easier to use.

Plus new features like FAQ's, common configurations, related products, a dedicated customer centre, newsletters and the 3D work bench configurator make the site more exciting,' says Erica Rice, Marketing Director for Production Basics.

Enhanced features include:easy product navigation, search work tables and accessories by industry- Material Handling, Assembly, Electronics Manufacturing or Laboratory, interactive workstation configurator,dedicated Customer centre, extensive Product Support section including literature, assembly instructions and common questions, on-line Quote Request program.

The site features C-Leg Series, RTW Table, Easy-Lift and Solution Series workstations and compatible ergonomic accessories.

Site visitors will find enhanced product information available for specific item numbers such as parts included and assembly instructions.

Several areas of the site were designed for specific industries, so that managers can quickly and easily access information on the workstations appropriate for their facility.

Bonded display enhancement services

2007-02-14T21:53:00.001-08:00

Global Display Solutions (GDS), designer and manufacturer of industrial displays, has announced the acquisition of Clearview Displays, providers of bonded display enhancement services.

Global Display Solutions (GDS), designer and manufacturer of industrial displays, has announced the acquisition of Clearview Displays, providers of bonded display enhancement services. This acquisition will enable GDS to build on its existing range of display technology while offering superior manufacturing and engineering services to its customers in North America to support fast turnaround times on advanced bonded display services. Under the terms of the acquisition, Clearview Displays will become a subsidiary of GDS, known as GDS Clearview, retaining its staff and headquarters in Beaverton, Oregon and reporting directly to GDS Inc's US Headquarters in Roscoe, Illinois.

Clearview Displays specialises in display enhancement solutions, and is the creator of the G-BOND process.

G-BOND overcomes optical challenges for display product manufacturers at an affordable price, and is particularly effective when used with outdoor displays such as ATM screens, outdoor kiosks and gas pumps displays.

Clearview Displays G-BOND technology will enhance GDS's current product ranges, in particular its outdoor display collection which require advanced optical enhancement and sunlight readability.

Through the acquisition, GDS's customers will have access to an even wider range of optically bonded services and solutions with panel sizing ranging from 6.4' to 65', and options such as touch screen enhancement and optical filters.

Marco Cohen, Sales and Marketing Manager at GDS, comments, 'This strategic acquisition will allow GDS to provide our existing customers with an improved range of products and a better all round service.

We believe that GDS Clearview will also help to support faster turnaround times on advanced bonded display services, and we hope to further grow our presence on the West Coast as a result of this acquisition.' David Blass, Vice President of Sales and Marketing at GDS Clearview, comments, 'Clearview is excited to become part of GDS.

GDS Clearview will continue to offer the same optical bonding services that we have always provided and the integration into Global Display Solutions gives customers of both businesses access to a wider range, and support worldwide.' In January 2007, GDS Clearview moves to a new facility four times larger than its previous capacity.

This 8000 square foot site caters for the growing demand for bonded LCDs.

ATEX certified fans and blowers with vapour fan

2007-02-14T21:52:00.002-08:00

When an international company specialising in medical engineering and biotechnology needed an ATEX class vapour fan, they turned to Flakt Woods.

When an international company specialising in medical engineering and biotechnology needed an ATEX class vapour fan, they turned to the company with an undisputed reputation for manufacturing ATEX certified fans and blowers, Flakt Woods. Understanding the Norwegian customer requirements has helped Flakt Woods to engineer the perfect solution, a bespoke ExVel high pressure recompression blower, which was manufactured to comply with the EU ATEX 100a directive, that requires all non-electrical equipment for use in potentially explosive environments to conform with ATEX. Every aspect of the blower was taken into consideration to meet the demanding features of the directive; temperature, accumulation of static charge, component robustness and the limit values applying to the distances between moving and stationary parts were all calculated in order to comply.

Flakt Woods is ideally placed to manufacture custom made ATEX equipment, as it was the first European fan manufacturer to be accredited with ATEX certification for its range of fans.

The final product has volume flows of up to 1.5-95 m3/s, and pressures of up to 65000 Pa.

Using the most efficient fan technology, has led to a blower with an outstandingly low energy consumption, with a zero leakage shaft seal design.

Pre-engineered components have also saved both design and engineering costs for the customer.

Furthermore, to prevent sparking, a critical factor as far as the risk of explosion is concerned, all parts were earthed and an anti-arcing screen was built around the impeller, the shaft seal and the clutch.

Full machine documentation and a 50-point risk analysis was drawn up as part of certification.

The fan was ready for delivery in December 2006, just four months after the order was placed.

The know-how acquired during the project and the diverse application of the ExVel blower means that Flakt Woods has the capability to design and deliver ATEX certified high pressure blowers for a wide range of industrial processes.

Ductless fume hoods for routine work

2007-02-14T21:52:00.001-08:00

The Purair 5 Ductless Fume Hoods from Air Science USA feature a high level of operator protection where routine work is being carried out.
The Purair 5 Ductless Fume Hoods from Air Science USA feature a high level of operator protection where routine work is being carried out. The units exceed OSHA, ANSI and all relevant international standards. The Ductless design eliminates installation costs and allows the unit to be positioned over a sink or benchtop apparatus.

There are three models available with a choice of 24', 36' or 48' widths, The units operate at low noise levels and because they recirculate, they do not exhaust expensive conditioned and/or heated air into the atmosphere.

A face velocity of 100 fpm ensures containment of fumes and particulates for operator protection.

An alarm alerts the operator when the airflow falls to an unacceptable level.

The unit can be placed on any bench top, and an optional polypropylene spillage tray can be provided when required.

The rear of the unit has lighting to illuminate the work surface.

All mechanisms in the head section are on the clean side of the filter, with the switches and electrical components being isolated from any contamination.

The patented filter clamping mechanism allows for the filter to be easily installed and ensures an even seal at the filter face at all times to prevent bypass leakage.

The main filter can be chosen from 14 different types of carbon, which include specialty media for vapours of organics, solvents, acids, mercury and formaldehyde.

HEPA filters for particulate filtration are also available to suit your application needs.

Typical applications for the Purair 5 include histology, powder weighing and sampling prep work.

DC cooling fan is compact and light

2007-02-14T21:51:00.001-08:00

EAO, UK representative for Sanyo Denki presents the industry's first DC cooling fan measuring a compact 150mm sq x 50mm thick.

EAO, UK representative for Sanyo Denki presents the industry's first DC cooling fan measuring a compact 150mm sq x 50mm thick. The SAN Ace 150 is a massive 40% lighter than comparable fans thanks to an astute new design combining a scaled down motor with a plastic frame. The compact and lightweight SAN Ace 150 also features a new blade and frame design that guarantees performance equivalent to and exceeding that of larger, high performance products.

Maximum air volume of 8.54 m3/min and maximum static pressure of 210 are the highest in the market.

A sound pressure level of 61 db [A] is undoubtedly the industry's quietest operation.

The SAN Ace 150 delivers further operational efficiencies achieved through Pulse Width Modulation Control technology.

This allows the rotational speed of the fan to be managed to minimise unit power consumption and noise.

The new SAN Ace 150 is designed for use in servers, storage systems, communications equipment, industrial equipment and various types of industrial machinery.

Stainless steel cabinet cooler prevents ingress

2007-02-08T21:11:00.001-08:00

The MAT stainless steel Cabinet Cooler provides a cold air source to stop cabinets overheating and prevents the ingress of contamination such as dust or moisture.

The DSV Mermaid Commander is a dynamically positioned dive support vessel, employed in offshore subsea construction and maintenance worldwide. Part of the Thoresen Thai Group of Thailand, the boat is run by Mermaid Maritime , a company providing a range of marine services. As well as supplying safety equipment, training and ships chandlery, the company deploys 3 offshore service vessels, including the Mermaid Commander, to support diving teams undertaking projects such as classification surveys and salvage and underwater repairs.

On board the Mermaid Commander is a sophisticated ship management system.

This uses state-of-the-art electronics and combines ship operation and control functionalities within a single integrated environment.

As with many control systems contained in confined spaces, a heat is generated when it is operational.

Many organisation use refrigerant cooling systems to avoid overheating and malfunction.

However, many of these systems on the market are both expensive and bulky.

The Electronics Technology Officer (ETO) on board the Mermaid Commander looked to find a smaller and more efficient solution.

Meech International had the ideal product - the MAT stainless steel Cabinet Cooler.

This provides a cold air source to stop cabinets overheating and prevents the ingress of contamination such as dust or moisture.

The Cabinet Cooler comprises a vortex tube that produces cold air that flows into the cabinet through the bulkhead fitting.

It is then ducted to the centre of the cabinet.

All Meech Cabinet Coolers are capable of cooling up to 2400 Btu/hr 703 Watts and are supplied with a set of four generators that can be easily interchanged for optimum efficiency.

The MAT Cabinet Cooler has been installed in the DSV Mermaid Commander and provides a compact and effective solution for keeping the management system from overheating.

For added efficiency, a thermostat solenoid has been supplied with the Cooler so it only starts operating when a certain temperature is reached.

This reduces the amount of compressed air that is used, so lowering operational costs.

Manufactured in stainless steel and with no moving parts, the Cabinet Coolers can be used in harsh environments, with little or no maintenance required.

A further safety feature is the inclusion of a pressure relief valve to prevent the cabinet from over pressurising.

'We are delighted with the Cabinet Cooler.' says Chris Airey, ETO on the vessel.

'It is especially useful as we operate in very hot conditions and it is important that our management system work at all times.

Steam joint solves corrugator problems

2007-02-08T21:10:00.003-08:00

Customers in the corrugating industry have been suffering a number of problems with the conventional designs of steam joints used on corrugating machines for a number of years.

Customers in the corrugating industry have been suffering a number of problems with the conventional designs of steam joints used on corrugating machines for a number of years. Problems encountered include excessive condensate causing cold spots and blistering, leaking gaskets, broken condensate syphons and poor seal life. The latest Deublin HPS steam joint is specifically designed to solve these problems to improve corrugated product quality and reduce maintenance costs.

The unique design of adjustable syphon allows syphon clearance to be set after installation ensuring that condensate removal is optimised for maximum roll temperature and uniformity.

This adjustable syphon design incorporates a collet to rigidly support the syphon over a long length away from the weakness of the thread where the syphon breakages often occurred.

Covering sizes 1 1/4', 1 1/2', and 2' inch with the same product the HPS steam joint reduces inventory holdings at the plants and fitting dimensions conform to current industry standards.

The HPS product has been adopted by a large number of well-known corrugating packaging manufacturers in the UK and throughout the world.

Rotating union for coolant, MQL and air service

2007-02-08T21:10:00.001-08:00

Deublin has introduced the Bearingless 'AutoSense' 'Long Stroke' Rotating Union for Coolant, MQL and Air Service.

Deublin has introduced the Bearingless 'AutoSense' 'Long Stroke' Rotating Union for Coolant, MQL and Air Service. The 1154 Series Rotary Union features patent pending 'AutoSense' technology that automatically changes between closed seals and controlled leakage in response to the media ... coolant, MQL or air.

The non-rotating element has a long stroke to track drawbar movement even when the union is mounted on a clamping device.

Balanced mechanical seals made from silicon carbide offer long service life.

Recessed handles easier than hand grips

2007-02-08T21:09:00.000-08:00

The new recessed handle from Elesa makes carrying of cases or mobile or tray mounted equipment so much easier than struggling without hand grips.

The new recessed handle from Elesa makes carrying of cases or mobile or tray mounted equipment so much easier than struggling without hand grips. The recessed GN425.4 folds down flat when not in use and opens out to provide a sturdy secure hand grip when it is required to lift or otherwise manhandle the equipment. The GN425.4 comprises a robust diecast backing plate in black finish with four-point attachment, housing a 10mm chrome plated steel carry handle.

Fitment is via a 142x60mm hole with M4 assembly screws, leaving a minimal 3mm projection.

Ionising air knife system case studies

2007-02-08T21:06:00.000-08:00

The 16-page, full-colour brochure from Meech International on its unique JetStream Ionising Air Knife system highlights the technical advancements JetStream brings to contamination removal.

The new 16-page, full-colour brochure from Meech International on its unique JetStream Ionising Air Knife system highlights the technical advancements JetStream brings to contamination removal as well as bringing the product to life through a number of comprehensive case histories from real customers. The case studies highlight how renowned, international organisations have helped improve both their production and profitability through the use of the JetStream Air Knife system. Find out how Quality Engineers in companies such as Honda of the UK Manufacturing, Visteon UK and RPC Containers have incorporated JetStream successfully into their production lines and read about the impressive benefits.

Stunning photography also helps highlight these particular applications.

Technical details are outlined in a clear and concise manner and particular emphasis is given to highlighting the system's flexibility and versatility.

All engineers who encounter problems with contamination removal will benefit from receiving a copy of this new brochure.

As well as outlining product details and case studies, it includes details of Meech International's impressive credentials throughout industry, throughout the world.

Stainless hinge for larger doors

2007-01-30T21:34:00.001-08:00

EMKA has expanded its range of stainless steel hinges with the new 1110-U120-PH which accommodates 26mm door returns with 180deg opening.

EMKA has expanded its range of stainless steel hinges with the new 1110-U120-PH which accommodates 26mm door returns with 180deg opening. This is ideal for use on in-line suites of cabinets in corrosive wash down environments or for harsher situations such as offshore installations where larger and heavier doors are needed. The 1110-U120-PH is a lift-off hinge with simple screw fixing.

It maintains the integrity of the door panel - requiring only screw hole punching - not cut outs, and so aids door rigidity.

The strength comes from AISI 316 castings with fine ground finish and the simple elegant design enables quick lift-off for installation of doors or for ease of equipment maintenance.

Submersible and non-magnetic air motors

2007-01-30T21:32:00.000-08:00

Whilst it's not impossible to render an electric or hydraulic motor suitable for complete submersion in water it is costly, complicated and time-consuming.

Whilst it's not impossible to render an electric or hydraulic motor suitable for complete submersion in water it is costly, complicated and time-consuming. Nevertheless in the marine engineering and process industries there is a real need for such drives and for these applications Huco Dynatork now has the complete answer. Building on the inherent benefits of its basic air motor design that was specifically designed for operation in harsh and hazardous environments, the company has developed a fully submersible range.

These acetyl bodied models with stainless steel shafts and bearings are available in two sizes and specials can be made to order.

Ideal for any motion control application underwater such as opening a valve or for propelling a stirring mechanism for example, the motor is also a good choice for washdown environments and flood-risk areas.

The motor can withstand aggressive chemicals, high pressure hosing and can operate fully submerged.

In common with the standard range, these new submersible motors excel in constant start/stop applications under load and can be applied to give similar characteristics to those of a stepper motor.

Reverse operation is achieved by using 5-port control valves giving near instant response even under load.

All the Huco Dynatork submersible air motor needs to operate is compressed air and even that is minimal.

It requires up to 80% less than vane motors, providing significant cost savings even at maximum torque.

Free-floating pistons transmit maximum torque on start-up that can be adjusted via a pressure regulator.

As a ready supply of compressed air is common in the marine and offshore sites this new motor will of particular interest to these sectors.

Air can be supplied via a reservoir and tests have confirmed that a Huco Dynatork motor will run continually for more than 15 minutes from a standard diving cylinder.

Another important air motor development that is already generating considerable interest in the nuclear industry is the new Huco Dynatork non-magnetic model.

It combines stainless steel shafts and ceramic bearings enabling the motor to be used in a high magnetic field.

High quality stainless steel gas springs

2007-01-25T03:52:00.003-08:00

Leading gas spring manufacturer Industrial Gas Springs has increased its investment in the quality and efficiency of its customer service with the installation of a fourth Miyano machine.

Leading gas spring manufacturer Industrial Gas Springs has increased its investment in the quality and efficiency of its customer service with the installation of a fourth Miyano machine at its Mitcham headquarters. The BNJ-42SY turning centre will provide the extra capacity it needs to handle an increased demand for its high quality stainless steel gas springs. The CNC fixed head, two-spindle, two turret lathe will run 24/7, machining all kinds of components such as rods and bodies up to 42mm in diameter in one operation rather than two, explains operations manager Tony Smith.

The availability of greater variation in simultaneous front and back processing and a Y-axis slide, speeds up the cycle time by around 35% compared with machines which have two spindles and one turret.

Other features of the BNJ-42SY serve to reduce downtime and significantly improve productivity.

Equipped with a fully automated IEMCA short bar feeder that enables unattended running, the machine OEdials-up' a designated engineer whenever it runs out of material or when integral torque sensors detect a problem such as tool breakage.

A powerful and versatile machine which can be quickly configured to produce short turnaround parts with small batch sizes, it can be set up at the end of the day and left to run OElights out' throughout the night to keep pace with demand for the company's extensive product range.

The installation provides another tool which serves to further increase the company's manufacturing capabilities certified to ISO 9001:2000 quality standards.

We chose the Miyano because those already installed in the factory were reliable and easy to operate, explains field sales manager James Godbold.

The machine fits our requirements for producing in one cycle, parts that would normally require a secondary operation to complete.

This in turn, makes it possible to offer customers a highly efficient service and fast turnaround, giving them the confidence in the performance of the products and the assurance that they will receive their orders on time.

SS gas springs demand met by CNC turning

2007-01-25T03:52:00.001-08:00

Industrial gas springs manufacturer has installed a fourth CNC twin-turret lathe to cope with increased demand for high quality stainless steel gas springs.

Leading gas spring manufacturer Indstrial Gas Springs has increased its investment in the quality and efficiency of its customer service with the installation of a fourth Miyano machine at its Mitcham headquarters. The BNJ-42SY turning centre will provide the extra capacity it needs to handle an increased demand for its high quality stainless steel gas springs. 'The CNC fixed head, two-spindle, two turret lathe will run 24/7, machining all kinds of components such as rods and bodies up to 42mm in diameter in one operation rather than two,' explained operations manager Tony Smith.

'The availability of greater variation in simultaneous front and back processing and a Y-axis slide, speeds up the cycle time by around 35% compared with machines which have two spindles and one turret.' Other features of the BNJ-42SY serve to reduce downtime and significantly improve productivity.

Equipped with a fully automated IEMCA short bar feeder that enables unattended running, the machine 'dials-up' a designated engineer whenever it runs out of material or when integral torque sensors detect a problem such as tool breakage.

A powerful and versatile machine which can be quickly configured to produce short turnaround parts with small batch sizes, it can be set up at the end of the day and left to run 'lights out' throughout the night to keep pace with demand for the company's extensive product range.

The installation provides another tool which serves to further increase the company's manufacturing capabilities certified to ISO 9001:2000 quality standards.

'We chose the Miyano because those already installed in the factory were reliable and easy to operate,' explained field sales manager James Godbold.

'The machine fits our requirements for producing in one cycle, parts that would normally require a secondary operation to complete.

This in turn, makes it possible to offer customers a highly efficient service and fast turnaround, giving them the confidence in the performance of the products and the assurance that they will receive their orders on time.' * About Industrial Gas Springs - based at Mitcham, Surrey, IGS has established a 20-year track record as Britain's leading supplier of industrial gas springs both to UK and increasingly, export markets.

The company's vast product range is applied across the widest spectrum of manufacturing industry and its in-house design, applications engineering and manufacturing capabilities are certified to ISO 9001:2000 quality standards.

Static generator and web cleaner on show

2007-01-21T21:55:00.001-08:00

Meech International will be showing its Model 992v3 Static Generator amongst a host of other static control solutions on stand 2- N11 at The International Converting Exhibition.

Meech International will be showing its Model 992v3 Static Generator amongst a host of other static control solutions on stand 2- N11 at The International Converting Exhibition (ICE), Munich, March 27-29 2007. Also included on the stand will be the Meech Web Cleaning System, Meech's range of Ex products, certified for use in hazardous areas and the Model 986 Feedback system, an innovative and unique closed loop system for automatically controlling the problems of static in converting process applications. The new Model 992v3 Static Generator can be operated to generate a controlled level of static charge that will create a temporary bond between materials.

This allows the performance of the Model 992v3 to be optimised for a variety of applications and a diverse range of materials, resulting in maximum pinning effect without the risk of overload, an ideal solution for bag making and core pinning applications.

For large-scale applications, multiple generator bars can be connected and an internal switch mode power supply accommodates different input voltages and frequencies.

Meech will also be exhibiting the Series 1000 web cleaner, a highly effective contact web cleaner that is used throughout the converting industry for applications such as removing slitting dust.

The Series 1000 web cleaner combines ionising bars, brushes and vacuum to improve both product yield and quality.

On display will also be Meech's models 915Ex and 976Ex for use on solvent coating heads and gravure printing presses.

Certified by both Baseefa for use in Europe and UL in the USA, Meech is the only company that has both close and long range approved Ex ionisers, which do not require airflow.

The Meech Model 986 Feedback system utilises Meech's Pulsed DC technology to react automatically to process conditions and self- adjust to provide the most effective static charge neutralisation, making it ideal for applications such as rewinding.

An 'intelligent' Pulsed DC system provides not only an effective alternative to AC static control systems but also has the ability to optimise solutions for specific materials and more demanding processes.

Other products from Meech include the Meech 915 Shockless AC bar and 976 Long Range DC bar, ionising air blowers, ionising air curtains, guns and nozzles.

Members of the Meech International team will be present to answer any questions visitors might have on the subject of static control and web cleaning.

Specially coated CCD detectors for spectrometers

2007-01-21T21:54:00.001-08:00

Applied Scintillation Technologies (AST) has produced coated CCD detectors for use in a range of spectrometers including those for spark emission.

Applied Scintillation Technologies (AST) has produced specially coated CCD detectors for use in a range of spectrometers including those for spark emission - where they are used for the analysis of ferrous or non-ferrous metals; with the CCD solid state detectors providing detection of optical emission lines over the spectral range of 170 - 460 nm. Detectors are coated with GOrg, a unique organic phosphor used exclusively by AST for robust UV applications as part of its ExtendUV range of phosphors. This high-efficiency phosphor is excited at wavelengths between 150 and 400 nm with an emission peak at 545 nm.

GOrg therefore extends and improves the sensitivity of the CCD device between 150 and 400 nm, significantly improving the quantum efficiency of the detector in this wavelength range.

At wavelengths above 400 nm, the coating becomes virtually transparent.

AST's versatile coating service provides a range of options, including the supply and coating of devices or coating only.

New high- transmission windows may also be fitted and full QC testing carried out.

Dual level security to prevent unauthorised entry

2007-01-13T21:27:00.001-08:00

EMKA's answer to dual level security is its new L handle - based on the traditional ergonomic handle with locking insert, this Program 1000 unit accepts a variety of padlock options.

Control cabinets often require dual level security to prevent unauthorised entry - EMKA's stylish answer to this is its new L handle - based on the traditional ergonomic handle with locking, insert this Program 1000 unit accepts a variety of padlock options. The 1000 L + Padlock handle is available in black or chrome finish and will accept 7mm to 10mm dia padlock hasps. In addition the extensive EMKA range of round lock inserts can be applied to the control cylinder as well as slam lock action.

Based, as it is, on the existing L handle, this new 1000 item offers IP65 protection and is capable of being used with all existing EMKA rod lock systems and 1/4 turn cams.

Applications therefore extend from wall-mounted enclosures with single point closure, up to 2m plus cabinets with multi-point closure and gasket pull down.

Once again a single standard 20mm square cut-out is used for mounting - thus keeping installation quick and simple.

Further information on EMKA products may be found at: www.emka.co.uk, where it is also possible to download any part or the entire EMKA product catalogue.

Static generator for pinning applications

2007-01-13T21:27:00.000-08:00

Meech International announces the launch of the Model 992v2 Static.

Meech International announces the launch of the Model 992v2 Static. This new product incorporates the latest technological advances to generate a controlled level of static charge that will create a temporary bond between materials, one of which must be insulative Designed with a variable output range from 0 - 30kV, the Model 992v2 is ideal for use in a wide variety of applications throughout industry. The Model 992v2 is easy to set up and use.

The large digital display clearly shows the output voltage and its unique design means the Model 992v2 can be mounted vertically on a wall or machine frame, or horizontally on a floor or bench for total flexibility.

Incorporated into the Model 992v2 is the facility to switch the unit on and off remotely, this is particularly useful in a factory environment and means the unit can be controlled in association with machine operation.

For additional safety, an auto trip function has been built into the unit.

On detection of 'flashover', the unit will stop working, so reducing the risk of damage to either the equipment or materials being processed.

For large scale applications, multiple generator bars can be connected via the twin outputs on the front of the machine and with an internal switch mode power supply, the Model 992v2 can accommodate different input voltages and frequencies.

The Model 992v2 is a direct replacement for the existing 20kV Model 992 and should be used in conjunction with the Model 993R spark free generator bars.

Now, together with the 50kV Model 990v2, Meech has the capability to address a wide range of static pinning applications.

Reliable online code printing

2007-01-12T21:26:00.003-08:00

The introduction of a Wolke m600 digital thermal ink jet printer, supplied by Sunala, at leading fish processors IFP Trading has enabled the company to move from off-line to on-line printing.

The introduction of a Wolke m600 digital thermal ink jet printer, supplied by Sunala, at leading fish processors IFP Trading of Grimsby has enabled the company to move from off-line to on-line printing for its range of fresh and frozen products supplied to leading retailers. The Wolke is used to print use-by dates and batch codes onto 300g and 400g cartons. Prior to its installation the packs were coded off-line by continuous ink jet but this proved an unsatisfactory arrangement.

'Pre-printing the cartons the day before production meant we were printing to predicted rather than actual orders,' explains IFP Trading's Engineering Manager Nick Robinson.

'This invariably caused waste through printing too many cartons or delays while additional packs were prepared.

'We therefore wanted to move to an on-line coding operation but our CIJ printers were proving unreliable and they were also messy to use, so we were not convinced they would be an appropriate choice.' The m600 provided an ideal alternative.

Its unique HP cartridge system contains both the ink and the print head to ensure a maintenance and trouble-free operation since the key elements of the printing system are replaced at the same time as new ink is required.

This also ensures a consistently high quality and easily readable code.

Equally important, using cartridges prevents ink spillages both during operation and changeovers to maintain a clean working environment.

The easy to use control panel allows product set up and changeovers to be carried out by operators on line, another key benefit for IFP with around nine different products to be packed and coded each day.

New cartridges are simply clicked into place in a matter of seconds to minimise downtime.

Thanks to the success of the first m600, Sunala has now supplied a second system to I.F.P.

'We have been delighted with the effectiveness of the m600s,' concluded Mr Robinson.

'They have practically eliminated downtime in our coding operation and provide legible, quality codes.'

Disc springs offer high energy storage

2007-01-12T21:26:00.001-08:00

Offering high energy storage capacity, Bissell disc spring range includes standard ranges with pressed and machined edges, locking washers, ball bearing location discs and specials.

Now available from Spirol Industries is the Bissell disc spring range which is one of the most comprehensive available in terms of standard and special ranges, sizes, potential applications and materials. The range includes the renowned former Anaco disc spring range and all products are produced to ISO 9002 and QS9000 certificate. These products now form part of the Spirol range following the acquisition of Bissell earlier this year.

The Bissell disc spring range includes standard ranges with pressed and machined edges, locking washers, ball bearing location discs and specials.

There are design engineering applications throughout the automotive, electrical, machine tool, building and materials handling industries as well as many others.

They can be used for applications such as pre-loading of bearings, clutch spring pressure, shock absorption, safety clutches and static load carrying.

Disc springs offer a number of advantages for the design engineer.

These include their high energy storage capacity, short axial length when installed and the high force they can exert with just a short movement.

They can also be stacked in series or in parallel to suit compounded strength, force or meet other engineering design needs.

Spirol offers all customers a free application design service for both disc springs as well as all the other engineered fastener solutions available, including both standard and specials for customised applications.

Spirol Industries Limited is a leading manufacturer of a diverse line of engineered fasteners, including coiled and slotted spring pins, solid pins, spacers, and other tubular products, as well as threaded inserts, milled brass nuts, shims, pin and insert installation equipment and vibratory parts feeders.

Quarter turn lock mechanism keeps sealing

2007-01-11T21:25:00.000-08:00

Quarter turn lock mechanism, for closure and locking of wall mounting enclosure doors, small cabinets or equipment boxes in dirty environments, avoids loss of sealing components.

For years now EMKA have focussed on installer needs so their latest integrated sealing 1/4 turn lock is a 'real star'. Ideal for closure and locking of wall mounting enclosure doors, small cabinets or equipment boxes in dirty environments, this 1/4 turn lock mechanism includes the lock body and suitable cam complete with internal sealing. panel builders cannot lose the sealing components, there are no fiddly 'bits', just the assembled lock, giving IP65 protection, and a backnut to secure it all in place.

Speed and security are paramount, so with EMKA's new TPE sealing technology and their proven modular design in polyamide, both are guaranteed.

A single operation completes installation and TPE gasketing protects against water, alcohol, antifreeze, saline, sulphuric acid, hydrochloric acid and soda.

Typically for EMKA this 1/4 turn lock is available with a variety of key possibilities to suit user security preferences, e g, square, triangular, double-bar etc.

Soft foam gaskets for EMI shielding

2007-01-11T21:22:00.000-08:00

TBA Electro Conductive Products' range of soft foam gaskets for EMI shielding meets the Restriction of Hazardous Substances Directive 2002/95/EC (RoHS Directive).

EMI shielding specialist, TBA Electro Conductive Products (ECP) has announced that its range of soft foam gaskets for EMI shielding meets the Restriction of hazardous substances Directive 2002/95/EC (RoHS Directive). The directive bans the use of certain substances in new products from July 2006, specifically Lead, Mercury, Cadmium, Hexavalent Chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE). TBA ECP's extensive range of fabric over foam gaskets contain none of the banned substances and fully meet RoHS directive requirements.

Comprising a polyurethane foam core with highly conductive fabric coatings, the gaskets are available in a wide variety of shapes and thicknesses from commonly used rectangular and D-shape to specialist shapes such as folding leaf (FL) and double-D shape.

TBA ECP can also provide gaskets in custom shapes and sizes to meet customers' specific requirements.

TBA ECP also offers a range of conductive EMI shielding LCD cushions and a range of gold plated gaskets that provide superior shielding characteristics and offer excellent abrasion resistance and anti-oxidisation.

TBA Electro Conductive Products is a specialist manufacturer of high quality electro static protection (ESP) and electro magnetic interference (EMI) shielding products.

The EMI shielding range includes an extensive portfolio of gaskets and gasketing materials, metal foil tapes, shielded windows and mesh products, vent panels and shielded fan vents.

Disc springs offer high energy storage

2007-01-10T21:28:00.000-08:00

Design service customises displays

2007-01-10T21:27:00.000-08:00

xElectronic design service, providing customised display systems, will support customers in developing new products that reduce costs, improve quality and reliability, whilst improving yields.

Electronic Design Service form GDS Global Display Solutions . (GDS), market leader in the design and manufacture of industrial displays, announces the availability of its new Electronic Design Service. This innovative service enables GDS to help its customers design new display systems for specific projects.

With more than 30 years' experience, GDS has a unique understanding of how to develop individual display solutions in accordance with a customer's commercial and technical requirements.

Ultimately, the Electronic Design Service will support GDS's customers in developing new products that reduce costs, improve quality and reliability, whilst improving yields.

GDS to date has developed display solutions for major customers including NCR, Diebold, Raymarine, GE Medical, Siemens and Marconi.

As a world-leading manufacturer of display solutions, GDS has the know-how to design displays for a number of industries in order to help companies achieve their goals.

GDS's design service ranges from full turnkey product design and cost reduction developments to design with component obsolescence in mind.

From design development to legacy support, GDS works closely with its customers to provide tailor made solutions which best fit with each specific application.

With a team of more than 40 engineers, GDS provides its customers with dedicated specialists in all Monitor LCD areas of display technology.

A short time to market is crucial for launching new products.

Therefore, this new service has been put in place to ensure rapid prototyping from functional samples right through to production, complete with Manufacturing Data Pack (MDP).

GDS's engineering team designs for manufacture in order to ensure a smooth transition to volume production.

In addition, GDS carries out all testing on the end products and provides customers with complete test summary reports to ensure proper functionality and product quality prior to production release.

To date, GDS has developed a wide range of displays in both metal and plastic enclosures.

The company's core competence is in the area of sunlight readability, thermal management, outdoor display systems, IP65, ruggedisation, optical enhancement, self diagnostics, PC integration, long video source connection and legacy support.

GDS is a world-leading manufacturer of industrial display solutions for a number of industries worldwide including kiosks, retail, advertising, entertainment, banking, marine, process and transport.

Quarter turn lock mechanism keeps sealing

2007-01-09T21:26:00.002-08:00

Gas springs are maintenance-free, install easily

2007-01-09T21:26:00.001-08:00

Gas springs that offer controlled stop positioning with dynamic-end damping provide effortless opening and closing of doors and lids and are maintenance-free.

Stabilus, the world market leader in the design and manufacture of gas springs and hydraulic motion control dampers, introduces its Master-Lift DED gas springs, offering controlled stop positioning with dynamic-end damping. Master-Lift DED gas springs provide effortless opening and closing of doors and lids for Recreational Vehicles. Offering a compact, attractive design, the Master-Lift DED gas springs are maintenance-free and easy to install.

The standard line of Master-Lift DED offers numerous geometric configurations and force variants.

To accommodate different door types including vertical, offset and horizontal, Stabilus provides various connection systems for practical and swift installation.

Dynamic end damping allows for precise control of the speed at which the object extends or compresses.

This control is achieved by using a longitudinal groove inside the pressure tube.

By varying the groove placement, the opening or closing speed of motion can be accurately set for any application.

Gas springs are a proven method of counterbalancing covers and objects.

They offer ideal capabilities for safely lifting, lowering, and positioning heavy or cumbersome objects.

More versatile than mechanical springs, gas springs offer the advantages of speed-controlled dampening, cushioned end motion, simple mounting, compact size, flat force curve, and a wide range of available forces.

* About Stabilus - an original innovator of the first series of gas springs, Stabilus is a recognized leader and global supplier in the design and manufacture of gas spring and damper technology.

Air drying system brochure updated

2007-01-08T21:25:00.000-08:00

Loose-leaf brochure for drying systems comprises an up-dated set of data sheets for fans, blowers, airknives, bottle/can drying lines together with a CD that provides an overview of drying technology.

Air Control Industries has produced a new loose-leaf brochure system for its 'Drying Systems'.

Its comprises a new and fully up-dated set of data sheets for each of its products - fans, blowers, airknives, bottle/can drying lines - enclosed in a folder together with a CD that provides an overview of drying technology, its application across different industries and economic advantage over compressed air alternatives.

ACI says the new brochure system will enable the company to provide its customers with more focused responses to requests for information, helping them to locate required data more quickly.

Low cost perforated sheet filter range introduced

2007-01-08T21:22:00.000-08:00

Low cost perforated sheet filter range has a standard 3in housing and is manufactured with an 'out to in' flow, 316L stainless steel perforated screen for operating in pressures up to 10 bar.

Axium Process, specialist stainless steel fabricators, has recently introduced a low cost perforated sheet strainer to its existing range of hygienic stainless steel filters. The new Econ-Screen filter range has a standard 3in housing and is manufactured with an 'out to in' flow, 316L stainless steel perforated screen. With operating pressures of up to 10 bar, it is designed as a low pressure drop 'last chance' filter before a pump or in-line instrument as well as a strainer for coarse particle filtration.

The Econ-Screen filter range is manufactured in 316L stainless steel contact parts, has standard inlet and outlet sizes of 1in, 1.1/2in and 2in and is available as either a 90 or an in-line option.

The filter is fully welded and does not use expanded fittings.

All welds are ground flush and polished internally and externally to 0.8 micron Ra.

The Econ-Screen is designed for full drainability, employs no 'O' rings and has a metal to metal seal design which ensures that the filter element can be removed easily and without sticking.

The interchangeable filter elements are available in 1000, 2000 and 3000 micron sizes as standard.

End connections can be fabricated to suit customer specification and include plain-ended, clamp, DIN, IDF, SMS, RJT, and BSP options.

Axium's range of filters also includes the Pure-Screen filter which has been designed for the pharmaceutical and biotech industries or for applications that require the ultimate specification in terms of design, finish and pressure rating.

Moveable platform for telescopic boom conveyor

2007-01-07T21:22:00.000-08:00

Caljan Rite-Hite has announced a moveable platform extension for its unique SafeTrack telescopic boom conveyor.

Caljan Rite-Hite has announced a moveable platform extension for its unique SafeTrack telescopic boom conveyor. Fully complying with BS EN 619 2002, a safety standard that calls for all machinery used in the workplace to be guarded to prevent operator injury, SafeTrack boom conveyors are fully under-guarded. The new Man-Rider platform further improves operator safety and efficiency.

The Man-Rider is a platform that attaches to the delivery end of a SafeTrack telescopic conveyor.

As the operator loads or unloads a trailer, the platform on which they stand moves with the conveyor.

This makes it easier for the operator to lift items onto or off the conveyor, particularly if they are large or awkward.

The product is the epitome of warehouse safety, incorporating features such as a clamp for a restraining harness, side fences and a non-slip floor plate.

The entire bottom of the platform is one big safety sensor to avoid crushed feet or material and there are also safety edges at the front and rear of the platform, to prevent crushing when extending or retracting the conveyor.

In use the operator positions the platform at their most comfortable working height in relation to the conveyor and the load face.

As the conveyor is moved around the load face the working height is maintained.

This means easier manual handling - which in turn reduces worker fatigue and stress and improves productivity.

Product damage is also reduced as the operator does not need to climb on the load to reach any part of the consignment.

Because the platform can be raised and lowered to suit all loading/ unloading heights and extended to the full length of the trailer it provides excellent ergonomic working conditions for operators.

This has been shown to decrease loading/unloading time by up to 50%.

The SafeTrack conveyor is of a modular design, making it suitable for most applications.

The Man-Rider platform will increase warehouse efficiency at the same time as improving operator conditions.

'The Man-Rider is a very popular product.

We have seen significant interest from many industries.

As deliveries come in all shapes, sizes and weights, this product will help companies be more efficient when loading and unloading due to its unique design and numerous safety features'.

Made to measure workbenches, racking and chairs

2007-01-07T21:21:00.000-08:00

Kaisertech can supply a range of workbenches, racking and chairs and offers both off-the-peg and made-to-measure options.

Kaisertech can supply a range of workbenches, racking and chairs and offers both off-the-peg and made-to-measure options. Features such as ESD worktops, shelving, tool rails, lighting and electrical trunking can be incorporated in the custom made benches. The racking and trolleys can also be supplied ESD safe for use in electrostatic protect areas.

The off-the-peg range is modular so that benches can be individually configured with standard parts to create units from basic workstations to cantilevered multi-functional systems.

The drawer modules have a loading capacity of 10kg for heavy tools.

Other modules include tool hanger backboards, tray holders and monitor brackets.

The range of swivel chairs includes fabric and vinyl covered styles, both types being ESD safe with the vinyl covering being specified for clean rooms.

Weight braked castors and gas lifts are standard.

Options such as arm rests and foot rings are available and there is also an adjustable stool.

Feedback static control is flexible

2007-01-06T21:10:00.001-08:00

Feedback system is now installed in a number of factories for automatically controlling the problems of static and has been proven in thermoforming, slitting/rewinding and gravure printing.

The recently launched Meech Model 986 Feedback system is now installed in a number of factories for automatically controlling the problems of static and has been proven in many processing applications including thermoforming, slitting/rewinding and gravure printing. Unlike other products that merely provide static 'reporting', the 986 DC Feedback System automatically optimises static charge removal by sensing the residual charge on the target material and reacting to it. One of the main characteristics of the system is its flexibility of installation.

Engineers at Meech advise users on how best to install the system in order to give optimum sensitivity and performance.

The entire system consists of a sensor bar and feedback controller which is used in conjunction with the Meech 977v3 Pulsed DC controller and 976 ionising bar.

The feedback controller automatically adjusts the ion output balance by communicating with the sensor and 977v3 unit.

For a flat web application, installation is relatively straightforward with the sensor bar positioned 400mm downstream from the 976 bar and 20-50mm from the surface of the web.

However, on a typical slitter/rewinder machine it is important to ensure that the sensor bar remains at a constant distance from the roll surface, avoiding the ion field produced by the 976 bar.

Due to its innovative design, this is achievable with the Model 986 by simply mounting the sensor bar on the lay-on roller arm (diagram available).

With complex machines such as surface rewinders, installation will depend on the make and design but the 986 Feedback system is versatile enough to be fitted on machines regardless of whether the finished reels are removed from above or below.

This system has already been proven in many process applications such as slitter/rewinders and thermoforming.

Fan cools large cabinets and enclosures

2007-01-06T21:10:00.000-08:00

A 254mm AC fan - driven by a powerful shaded pole motor and featuring a precision ball bearing system - is designed for cooling of all types of large cabinets and enclosures.

Aerco now supplies a 254mm AC fan from Commonwealth Industrial that is designed for cooling of all types of large cabinets and enclosures.

Rated at 220/240V at 50/60Hz and driven by a powerful shaded pole motor, the FP-108 produces airflow of up to 258 litre/s (547CFM) and because it is 89mm thick this robust and powerful fan has excellent performance against the high pressure experienced in modern, high density electronic enclosures.

The precision ball bearing system ensures a life expectancy of 40,000h at 25 deg C and the fan is shock tested to acceleration of gravity to 30G.

Profiled buffers offer low-cost damping

2007-01-05T21:10:00.001-08:00

A range of high performance co-polyester elastomer profile buffers offers a low cost damping solution where a moving mass does not need to be decelerated to an exact datum position.

The Tubus range of high performance co-polyester elastomer profile buffers offers a low cost damping solution where a moving mass does not need to be decelerated to an exact datum position and it is not necessary to absorb 100% of the incoming energy. Their life expectancy, up to 1 million cycles, is remarkable, up to 20 times longer than urethane buffers, up to 10 times longer than rubber buffers and up to five times longer than steel springs. Tubus buffers have an operating temperature between -40 deg C to +90 deg C.

They are resistant to grease, oil, petroleum, microbe and chemical attack and seawater.

They also have excellent UV and ozone resistance.

Five models are available - TA, TS, TR, TRL and TC - offering different stopping characteristics and energy capacities ranging from 2Nm up to 12,720Nm per cycle.

Emergency stop uses are an ideal application.

Other application areas are end stops in robotic systems, high bay warehouse systems, machine tools, theme park rides, dockyard handling equipment, baggage handling, conveyor systems and crane equipment.

Test rig analyses gas springs in-depth

2007-01-05T21:09:00.001-08:00

A custom-engineered test rig, designed and manufactured entirely in-house by Industrial Gas Springs, providesx fast and accurate analysis of all types of gas spring.

A custom-engineered test rig, designed and manufactured entirely in-house by Industrial Gas Springs' engineers, has been installed at the company's Mitcham, UK headquarters to provide fast and accurate analysis of all types of gas spring. Featuring purpose-designed software, which enables spring performance data to be processed quickly and accurately - the new rig has already established itself at the heart of the company's ISO 9001: 2000 quality procedures. The equipment has been designed to measure key criteria, including the loads exerted by gas springs throughout their compression and extension cycles.

As a result, it can be employed to verify friction forces on spring seals, as well as monitor a series of build quality parameters, including oil reservoir level, seal performance and even operating rod surface finish.

In addition, it will confirm the characteristics of prototype IGS units developed to meet customers' application requirements and can even be used to identify the most appropriate spring to match or exceed the performance of a competitor's product.

One of the rig's primary tasks is to determine static forces at points 5 mm from the spring's fully extended and fully compressed conditions.

These values correspond to P1 and P2, the industry-standard figures used to specify all gas springs.

'Because of the high pressure exerted by a gas spring's seals on the unit's operating rod, friction will occur whenever a spring is extended or compressed,' explains IGS' cmmercial manager, Jean-Philippe Duvillard.

'In order to determine the P1 and P2 figures accurately, the test rig has been designed to measure forces throughout a complete cycle, with the spring being compressed and released at a specified rate - as well as at a known ambient temperature,' he continues.

Measurements are recorded during the automatic test cycle by a data logger, which subsequently downloads the readings for processing by a PC.

Results can then be simply displayed on screen, or recorded in line with the requirements of Industrial Gas Springs' quality procedures.

'Since installation, the new test facility has enabled us to apply even more stringent controls to our already impressive Right-First-Time quality performance,' comments managing director, Steve Woolcock.

'We typically test IGS gas springs to more than 250,000 cycles - five times the figure of many competitors'' products! What is more, our rigorous monitoring procedures are matched by extremely close manufacturing tolerances and ISO 9001: 2000 quality standards.

Our customers can therefore have complete confidence in the performance and in-service reliability of all IGS products.' * About Industrial Gas Springs - based at Mitcham, Surrey, IGS has established a 20 year track record as Britain's leading supplier of industrial gas springs both to UK and increasingly, export markets.

The company's vast product range is applied across the widest spectrum of manufacturing industry and its in-house design, applications engineering and manufacturing capabilities are certified to ISO 9001:2000 quality standards.

Low-cost mixers re-mix paints, chemicals

2007-01-04T21:09:00.000-08:00

Manufacturing problems associated with chemicals, paints, dyes or pigments, which have settled in storage and transportation, can be eliminated using simple low cast mixers.

Manufacturing problems associated with chemicals which have settled in storage and transportation can be eliminated using simple low cast mixers. Euromixers new range of direct and gear drive portable fluid mixers offer a simple, low cost solution for batch mixing applications. These are suitable for a range of applications on paint, chemicals, ink, dyes and pigments to ensure consistent high quality when mixing or adding chemicals, or returning solids to suspension which can result in significant cost savings and production benefits.

The mixers are suitable for use on standard tanks and vessels, 200 litre drums and Intermediate Bulk Containers (IBC For free 30 day trial please contact James Hodges to discuss your needs - we will be pleased to help.

Workplace equipment catalogue launched

2007-01-04T21:08:00.000-08:00

workplace equipment catalogue from Bott has over 160 pages of products to fit out and improve almost any working environment, with many additions.

Workplace equipment manufacturer Bott has launched its 2006 product catalogue. Renowned for their high quality workshop equipment, Bott has been refining and redeveloping its product range over the previous year. Many new and innovative products are now available from the market leaders.

The new edition has over 160 pages of products to fit out and improve almost any working environment.

There are many significant additions and revisions to the Bott range, which has been updated to meet the increasing expectations and requirements of today's workplace.

Changes to the range include: * Extended range of Quickship 24 hour delivery products.

* Many more heavy duty drawer cabinets.

* New heavy duty mobile drawer units.

* A completely revised range of workbenches.

* A new range of window door storage cupboards.

* Shelving to fit with Bott cupboards and workbenches.

* Heavy duty system shelving with endless configurable options.

* IT storage including PC cabinets, TFT display storage and CPU storage trays.

* New wall panel tool display kits.

* New louvred panel and storage bin kits.

* The innovative high density sliding panel tool store.

* Mobile tool storage trolley.

* A new range of storage boxes.

Products are available through many national distributors, alongside the Bott network of Dealer Partners.

Machinery status indicated by light columns

2007-01-03T21:08:00.000-08:00

AS-i slaves for signal column applications allow users to 'mix and match' light elements to indicate the exact status of a machine or process from a considerable distance away.

Siemens Automation and Drives has launched a new generation of Sirius 8WD44 AS-i slaves for signal column applications. Developed and designed in response to extensive customer research, the new devices offer users a greater level of functionality than any other As-i slave currently available. Using the 8WD44 modular range of 70mm signal columns, it is possible for customers to mix and match light elements from a wide range of colours and signaling functions.

Operators can therefore see the exact status of a machine or process from a considerable distance away.

With industrial controls spread over such a large area, low-level communications networks like AS-i allow system integrators to significantly reduce cabling between command and signaling locations.

Many existing AS-i installations run version 2.0 - which can link up to 31 four input, four output (4I4O) slaves.

The 'standard' system is served by the 8WD4428-0BE module - which allows up to four light elements to be driven from a single address.

However, increasingly installations specify AS-i version 2.1.

The ability to link up to 62 4I30 slaves on a single master has considerable appeal given today's increasingly complex processes.

This so-called 'A/B' system is served by the 8WD4428-0BD module.

Up to three light elements can be driven from a single A/B address (equivalent to half a standard AS-i address).

The introduction of the A/B slave therefore gives system integrators far better value for money than in previous years, as they can install twice as many stacks as before without needing additional masters.

Other improvements include: an integrated internal auxiliary power switch, so only one slave type is required, irrespective of whether the current drain of the complete stack requires an auxiliary 24V supply or not, hence easier selection and reduced stock holding; LEDs visible from the side of the modules show AS-i system status, allowing for easier diagnostics and maintenance; and an integrated addressing jack, which helps towards a more convenient commissioning process

Production storage systems to be shown

2007-01-03T21:07:00.000-08:00

Among productive storage systems at the UK's Midlands Manufacturing exhibition will be fully braced work bench, which has a 40mm worktop that can take loads up to an impressive 1 tonne UDL.

Bott will be introducing a number of new productive storage solutions to the marketplace at the forthcoming Midlands Manufacturing exhibition. On stand 219, on the 15-16th March the storage solution provider will be distributing its new 2006 product catalogue and showing a number of new innovations designed to meet the increasing and diverse needs of the marketplace. Among the new offerings will be the BH and BM frame benches.

Manufactured from mild steel for guaranteed strength and build quality, the fully braced BH bench has a 40mm worktop that can take loads up to an impressive 1 tonne UDL.

With flexibility a key aspect of the new benches, the BH bench has suspended cabinets mounted upon support rails allowing them to be fitted anywhere along the bench.

Alongside the BH, the BM frame bench will be available with a choice of multiplex or lino 30mm worktops and its build quality gives it a weight capacity of 500kg UDL.

Like the BH bench it has a modular construction for maximum flexibility.

The BH and BM benches are available either 1500 or 2000mm long with 700 or 900mm depth and a working height of 840mm and 830mm respectively.

These flexible new modular benches are available with add-ons that include overhead shelves and light assembly units, perfo back panels, ducting with twin sockets plus a wide variation of additional extras that can be seen in the new 2006 catalogue.

Alongside the new benches will be the new 'Tool Store' storage system.

This cabinet is ideal for automotive special tooling, maintenance tools, tool archives or any industrial environment where space is at a premium.

The Tool Store comprises four double sided tool storage panels for users to quickly and efficiently locate any tool at the drop of a hat.

Each panel is punched with square holes that enable the panels to be fitted with an extensive range of Bott tool holding accessories.

Manufactured from high quality heavy duty steel, the spacious tool storage area is over 3 square meters.

The four extending slides inside the Tool Store unit each have a 25kg UDL capacity that provides the customer with an impressive storage capability for customers working in compact working environments.

Further offerings will include the CL heavy duty cabinet range (750mm by 600mm) suited to tough working environments.

The most recent addition to this range is the CL1000.

Standing at one metre high, it contains one 50mm high drawer, three 100mm high drawers, two 150mm and a 250mm high drawers for storing a products of wide size variations.

The drawers are fully divisible to improve the location and division of parts and each has a 100kg UDL capacity at 90% extension for the storage of heavy goods.

Also on show will be a selection of maintenance trolleys, louvre panels, bin sets and mini workshop units.

The modular maintenance trolleys are available in a wide of colours and can accommodate a toolboard, shelf kit, 10 piece hook kit, plastic bin kit and a louvre backpanel, all on show at Midlands Manufacturing.

To complete the range of extensive new products available at the exhibition will be the flammable storage units.

Bott will demonstrate the 1m2, 500mm deep unit at the show.

Available with two shelves, the cupboards are supplied with sealed shelf trays making it ideal for the storage of small amounts or occasional liquid containment.

Finished in safety yellow and powder coated, the cupboards are fully labelled to UK and European standards.

Chrome swinghandles improve cabinet safety

2007-01-02T01:35:00.000-08:00

Chrome swinghandles - with a touch-comfortable satin finish - are suitable for two or three position rod lock systems - and provide IP65 sealing in either RH or LH application.

EMKA's market leading range of swinghandles has not only greatly aided safety and convenience for specialist cabinet builders, it has also offered improved looks in the popular black - now chrome is back in style and EMKA have also responded with a touch-comfortable satin finish. The 1150 programme swinghandle is a compact 160mm x 36mm in black or chrome finished zinc die and is suitable for two or three position rod lock systems - it also provides IP65 sealing in either RH or LH application with a variety of cylinder inserts and cam options. Fixing requires 2 simple 50 x 25mm contacts or a single 150 x 25mm punched hole.

Further information on EMKA products and services may be found on the EMKA Web site, where it is also possible to download any part or the entire EMKA product catalogue. EMKA's market leading range of swinghandles has not only greatly aided safety and convenience for specialist cabinet builders, it has also offered improved looks in the popular black - now chrome is back in style and EMKA have also responded with a touch-comfortable satin finish. The 1150 programme swinghandle is a compact 160mm x 36mm in black or chrome finished zinc die and is suitable for two or three position rod lock systems - it also provides IP65 sealing in either RH or LH application with a variety of cylinder inserts and cam options. Fixing requires 2 simple 50 x 25mm contacts or a single 150 x 25mm punched hole.

Further information on EMKA products and services may be found on the EMKA Web site, where it is also possible to download any part or the entire EMKA product catalogue.

Auto-selection on Web site selects couplings

2007-01-02T01:34:00.000-08:00

To ensure there is a coupling to provide the optimum performance for any given application, a precision drive products maker now has an auto-selection feature on the Web site.

Huco, a world leader in precision drive products has added a 'nifty' unique feature to its new Web site. To ensure there is a Huco coupling to provide the optimum performance for any given application the company has established a substantial choice of options. The new auto-selection feature on the website is designed to pinpoint the most appropriate model from this exceptionally wide range in a matter of seconds.

The visitor needs only to key-in dimensional data and performance parameters.

By process of elimination the site will then identify the best candidate or choice of candidates for the job.

'Our coupling range now comprises many hundreds of sizes and variants,' explains Huco's joint managing director, David Lockett.

'Our new auto-finder feature saves time by steering the specifier straight to the best choice.

However Huco will of course continue to provide selection support on the telephone to anyone wishing to discuss the options.'

Mechanical struts resist repetitive loading

2007-01-01T01:34:00.000-08:00

Long life mechanical struts have been designed specifically for those applications where the use of conventional gas struts is inappropriate - making them ideal for use within many industry sectors.

New products from Associated Spring include a range of Mechanical Struts designed for a long life while maintaining consistent repeatable loads. These Mechanical Struts have been designed specifically for those applications where the use of conventional gas struts is inappropriate - making them ideal for use within a wide range of industry sectors includings medical, nuclear, pharmaceutical, chemical, defence, marine, agricultural and construction. You can select from a comprehensive range of standard Mechanical Struts and assembly modules or we can offer to meet the specific needs of your industry with a wide range of custom designed products.

The company also works closely with design engineers on major experimental and prototype projects which frequently translate into high volume production of special springs and accessories.

SPD spent over a decade building sources to deliver hardware with exceptional quality and highly competitive prices.

With this new range added, Associated Spring now offer a tremendous selection of the finest gas and mechanical springs available.

* About Associated Spring SPEC - As a member of the international Barnes Group, Associated Spring is a major force in its own right with worldwide sales of standard and special springs exceeding $1 billion.

In the UK, Associated Spring SPEC is backed by the extensive resources of the parent company enabling it to offer local development, production engineers, and an unprecedented range of precision springs and components from stock.

Associated Spring is also a world-class producer of gas springs and mechanical springs.

They have now aquired the SPD Divisions range of Gas springs and components, which makes it one of the largest stock holders of gas and mechanical springs in the UK.

Three wrenches replace 38 conventional ones

2007-01-01T01:33:00.000-08:00

With the squeeze of a hand, a wrench automatically sizes and grips a wide range of nuts and bolts, distributing equal force on all sides of a fastener - three tools can replace 38 conventional ones.

LoggerHead Tools LLC today announced 6in and 10in versions of its award-winning Bionic Wrench, a new class of hand tool that teams the versatility of an adjustable wrench with the simplicity of pliers. The 6in and 10in Bionic Wrenches are based on the successful 8in Bionic Wrench, first in the series launched in May 2005. Since its introduction, the Bionic Wrench has won two prestigious international product design awards, the coveted Editor's Choice Award from Popular Mechanics, as well as generous praise from retailers and customers.

With the squeeze of a hand, the Bionic Wrench automatically sizes and grips a wide range of US and metric-sized nuts and bolts, distributing equal force on all sides of a fastener.

The 6in Bionic Wrench fits 14 fastener sizes; the 8in version fits 16 fastener sizes; and the 10in version fits 18 fastener sizes.

Altogether, the Bionic Wrench family replaces 38 SAE and metric wrench sizes from 1/4in to 1.1/4in or 7mm to 30mm.

* A 'gripping experience' and how it works - the Bionic Wrench is different than traditional wrenches or pliers because it actively distributes force on all sides of a nut or bolt instead of the corners.

The Bionic Wrench has six steel jaws that simultaneously converge on the sides of a nut or bolt when the cushioned, ergonomic handle is squeezed.

This patented design provides several advantages: * The Bionic Wrench will not slip or round off nuts or bolts.

In fact, it can often remove fasteners damaged by other wrenches.

* It eliminates the need to find the exact wrench size.

* The Bionic Wrench is small, portable and lightweight - the 6in and 8in sizes weigh less than 1 lb each and the 10in size weighs 1.5 lb.

The Bionic Wrench is easy to use for almost anyone.

Its simple, intuitive and universal design requires no locks, knobs or adjustments.

It can be used with either hand in almost any orientation.

It can be used on softer materials that traditional wrenches often damage, such as plastic, copper and aluminum.

* An award-winning design - as a testament to the Bionic Wrench's innovative design, LoggerHead Tools received the iF Product Design Award 2006, one of the most coveted honors in product design presented by the International Design Forum (iF) in Hannover, Germany.

An elite group of international designers selected winners from about 2,000 entries from 37 countries.

The Bionic Wrench also received a 2005 Good Design award from the Chicago Athenaeum: Museum of Architecture and Design.

The Good Design awards bestow international recognition upon designers and manufacturers for advancing new and innovative product concepts - for pushing the envelope beyond standard product design.

Guaranteed forever, available now - LoggerHead Tools products are made in the United States and guaranteed forever.

The Bionic Wrench is available through Ace Hardware stores, Herrington Catalog, and a growing list of national retailers and catalogs.

* Price - following are the suggested retail prices for the Bionic Wrench series: 6in Bionic Wrench, $28.95; 8in Bionic Wrench, $32.95; 10in Bionic Wrench, $36.95.

Bionic Wrench combination packs will also be available at selected retailers.

* Versatile tool, wide range of applications - the Bionic Wrench is a versatile addition to the tool box, workshop, garage, kitchen drawer or auto trunk.

It can be used for many applications that require turning nuts or bolts, such as repairs and renovations, automobile and bicycle maintenance, and assembling furniture, exercise equipment and outdoor play sets.

* Innovative American-made tools - 'As a new company, LoggerHead Tools must compete through innovative design and leading-edge technology,' said LoggerHead Tools president Dan Brown.

'The awards, along with the strong market acceptance of our universal design, validate our business strategy.' Brown added, 'We also want to demonstrate that US companies can compete while keeping their design and manufacturing processes in the United States.

In this age of outsourcing, innovation can keep American manufacturers in the game.

True innovation provides customers with high value and convenience, while elevating companies from the commodity market space.' He said that LoggerHead Tools will be unveiling the next in a succession of new products at the National Hardware Show in Las Vegas, USA, May 9-11, 2006.

* About LoggerHead Tools - LoggerHead Tools designs, develops and markets innovative, new-to-the-world hand tools manufactured in the United States.

The company's mission is to continually bring to market innovative American-made tools that provide superior technology and value to its customers.

The company is developing a series of tools based on the patented 'Bionic Gripping' technology.

Profile rod clamps position small assemblies

2006-12-31T01:32:00.000-08:00

A system of profile rod clamps positions small assemblies, e g, for mounting of side guards on conveyors, mounting micro switches/stops, for camera mounts and positioning of accessory equipment.

The MSR.60 system of profile rod clamps is ideal for positioning small assemblies, e.g for mounting of side guards on conveyors, mounting micro switches/stops, for camera mounts and positioning of accessory equipment on powered assembly lines or large machines. The system features a standard length multi-splined aluminium profile of 13mm dia., linked with precision thermoplastic elements, including twin bolted base unit with tilt function and the possibility to mount in any orientation. Externally splined arms are linked by matching internally splined right angle clamps and four possible types of mounting flange for installation of equipment.

MSR.60 is a system unique to Elesa, with quick and simple assembly of the standard components.

Each component locks or clamps into position to prevent mis-alignment and allow accurate positioning of instruments or other devices.

Aluminium profile in satin anodised finish with base, jointing pieces and mounting flanges in black, orange, grey, yellow, blue or red to suit the environment, e g, to match existing equipment or decorative colour scheme.

Filtration fume cupboards are budget-priced

2006-12-31T01:30:00.000-08:00

Budget-priced filtration fume cupboards include a choice of carbon filters for fume containment or HEPA filters for particulate containment (ideal for a balance) for industrial use.

Monmouth Scientific are pleased to announce the introduction of a new range of budget filtration fume cupboards to compliment their popular Circulaire range of cabinets. The new range, manufactured by Karstulan Mettali in Finland, offer excellent containment with excellent value for money. Their compact range starts at just GBP 1,395+VAT which includes a choice of carbon filters for fume containment or HEPA filters for particulate containment (ideal for a balance).

It also includes free delivery to a mainland UK address.

Manufactured from epoxy coated steel with reinforced glass side panels and a folding plex front screen, the cabinet is complete with an adjustable speed fan, built in electrical socket and internal light.

Optional extras include gas, water and vacuum outlets as well as a base stand should bench space not be available.

Applications for the range are numerous and can be used in all sorts of areas including industrial, biological, healthcare, forensic, education and chemical areas.

Demand for more SS locking now being met

2006-12-30T01:30:00.000-08:00

Demand for more SS locks and hinges has resulted in the addition of a wide range handles, knobs, flush locks, bolt- and weld-on hinges and three point closure rod locks for large cabinets.

Demand for more SS locking now being met Demand for more SS locks and hinges has resulted in the addition of a wide range handles, knobs, flush locks, bolt- and weld-on hinges and three point closure rod locks for large cabinets. EMKA believe that an important factor in attaining their position as market leader in supply of 'everything but the enclosure' has been in responding to user needs. Recently this has resulted in an increasing selection of stainless steel products - locks, hinges, etc, and the latest is their padlockable stainless L handle.

Specialist enclosure fabricators can now choose from a wide selection which includes the plain L handle, T handle, wing knob, flush locks, bolt-on and weld-on hinges and three point closure rod locks for large cabinets.

All stainless steel locks provide sealing to IP65, compatible with the harsher environments where they are generally installed.

The EMKA stainless range is produced as standard in satin finish grade 304, generally suitable for food, medical, offshore, HandV rooftop units, pharmaceuticals, chemical and sewerage applications.

Stainless grade 316 is also available on special request for particularly arduous conditions.

The style and finish of all stainless components blends with the complete EMKA programme as each is a stainless version of existing standard configurations, copying keys, mechanism layouts, hole cut outs etc, reinforcing EMKA's claim to supply specialist enclosure builders with 'everything but the enclosure'.

This is an expanding section of the already extensive EMKA catalogue with many other stainless products planned - all metallic components being in stainless steel and washer sealing material in perbunan.

Intelligent storage cabinets protect tooling

2006-12-30T01:29:00.000-08:00

Intelligent storage systems include latest family of intelligent locking storage equipment for industry, designed for high value tools, components and equipment.

System Store Solutions has teamed up with partner CASC (Controlled Access Storage Cabinets) to show the latest family of intelligent locking storage solutions for industry at Mach 2006. The secure storage solutions on display will include a range of highly innovative cabinets, fitted with 'intelligent locking' for high value tools, components and equipment. The cabinets and enclosures on display will feature touch button, swipe and proximity card activated control equipment, allowing users to integrate their storage systems with sophisticated PC-based access monitoring and logging systems, remote access control equipment, and intelligent alarm systems.

Such systems can also offer the potential for retinal-scan and fingerprint recognition facilities.

'The need to safeguard valuable items, whether they are tools, valuable components or costly shop-floor consumables, is growing all the time,' said System Store Solutions director, David Price.

'We believe that these very advanced solutions will take the field of industrial storage much further forward, and will be of particular interest to Mach 2006 visitors.' * System Store Solutions at MACH 2006, NEC, Birmingham, UK, May 15-19, Hall 4, Stand 4423.

Stacking signal tower gives flexible assembly

2006-12-29T03:53:00.001-08:00

Signal towers feature a twist and lock assembly system that is quick and easy to use - a maximum of seven components will build signal towers from one to five colours, with or without alarm.

The new Patlite LU5 signal towers available from Lenze feature a twist and lock assembly system that is quick and easy to use. The LU5 is a 50mm diameter tower, a smaller version of the existing LU7 70mm model. The modular assembly method means that a maximum of seven components are required to build signal towers from 1 to 5 colours, with or without alarm.

This makes for easier ordering, reduced stockholding and better availability.

Up to five lens modules in colours red, yellow, green, blue and white can be fixed to a base unit in any sequence.

There are no bolts.

The lens elements are simply located into position, then twisted by hand to lock.

It is very easy to dismantle the tower and rebuild in a different sequence, a process only taking a few seconds - the wiring connections to the base unit do not change.

Each lens module utilises LED's for extra brightness and long life.

Connection between the modules are made by Patlite's unique contact design, improved for reliability.

Colour coded connections in the base unit correspond to lens colour and use easy-to-use push fit terminals.

Low power consumption, typically under 52mA, is another advantage LED technology.

Options include mounting poles, brackets, base modules with an 85dB buzzer alarm with two selectable tones.

These signal towers are CE/UL compliant, have a lead free construction and are IP65 rated.

Deep door hinge speeds large cabinets' assembly

2006-12-29T03:52:00.000-08:00

A simple, low cost 180 deg control cabinet door hinge in polyamide will be appreciated by installers of larger doors and access panels where 25mm return edges enhance rigidity.

Deep door hinge speeds large cabinets' assembly A simple, low cost 180 deg control cabinet door hinge in polyamide will be appreciated by installers of larger doors and access panels where 25mm return edges enhance rigidity. The new Program 1110 180 deg hinge in polyamide has been developed by EMKA especially for fast assembly of cabinet doors with 25mm deep returns. Its simple, low cost fitment will be appreciated by installers of larger doors and access panels where 25mm return edges are required to enhance rigidity, e g, electrical control cabinets, heating and ventilating and machine access.

The 1110 is fitted to the cabinet or equipment frame with M6 screws and then cleverly interlocks with the door panel using the pivot pin as locator.

Thus security of fixing and quick door demounting are addressed in the same conjunction of components for either right or left hand hinging and full 180 deg opening.

Finishes are also available in chrome or black powder zinc die.

Hinges have three pre-determined settings

2006-12-28T03:52:00.000-08:00

Hinges have three pre-determined settings to allow fixed but temporary positioning of guards, doors, flaps or panels at 80 deg, 120 deg or 170deg - held by a simple click spring mechanism.

Elesa, renowned for innovation, have taken a new look at the humble hinge and now have a patent pending on the CFP hinge which has three pre-determined settings to allow fixed but temporary positioning of guards, doors, flaps or panels at 80 deg, 120 deg or 170 deg.

Each position is held by a simple click spring mechanism, ensuring that one-handed operation is easily achieved, keeping the panel in position for ease of access in installation or maintenance.

The 50mm CFP is manufactured in resistant technopolymer resin featuring front mounting bolt or screw fixing with clip on covers to provide a clean apperance and prevent build up of material in the bolt/screw heads.

Monitors assigned a Community Trademark

2006-12-28T03:51:00.000-08:00

Global Display Solutions has been assigned a Community Trademark registration for its e-Signage range of monitors.

Global Display Solutions (GDS), global expert in the design and manufacture of industrial displays, has been assigned a Community Trademark registration for its groundbreaking e-Signage range of monitors. This registration guarantees that GDS's e-Signage trademark is protected throughout all the member states of the European Union (EU) for 10 years starting in June 2004. The registration can be renewed for subsequent 10-year periods.

The registration certificate was issued by the Office for Harmonization in the Internal Market (OHIM) and the Community Trade Mark number is 3874278.

GDS's e-Signage displays provide information, promotion and crowd control opportunities for a range of industries worldwide including transport, retail, entertainment, advertising, banking, education and corporate entertainment.

The sleek, modern appearance of the monitors is complemented by a robust industrial design for enhanced durability all year round in even the most challenging environments.

The innovative e-Signage range marks the next stage in the continued growth of GDS and its commitment to remain at the forefront of new technologies and products in the display solutions industry.

The trend for using electronic signage for marketing and information display purposes is rapidly growing across many industries.

This market is predicted to reach $14 billion by 2009.

With this in mind, GDS has continued to build on its expertise and long history of success in the design and development of information displays to ensure it has a full range of inspiring e-signage products to offer its customers.

GDS's e-Signage range comprises of large screen, moving floor and touchscreen LCD displays.

GDS's large screen monitors are available in three sizes (32in, 37in and 46in) and they feature a removable frame, which enables them to be panelled together behind a single pane of glass, giving the impression of a single, extra-large display.

The moving floor displays are capable of supporting five tonnes of weight, are virtually weatherproof, slip resistant and are proofed from scratches and graffiti.

Touchscreen displays use optical imaging technology enabling users to interact with the display by touch.

The touch can be registered up to 1mm before physical contact on the screen's surface.

GDS is a world-leading manufacturer of industrial display solutions for a number of industries worldwide including kiosks, retail, advertising, entertainment, banking, marine, process and transport.

Elimination of static raises keypad quality

2006-12-28T01:59:00.000-08:00

Producer of membrane keypads in the printed graphics industry has invested in the latest static control technologies to reduce dust attraction and electrostatic discharge and raise quality.

Fascia Graphics, the market leader for the production of membrane keypads in the printed graphics industry has just invested in the latest static control technologies from Meech International. This new investment will reduce dust attraction and electrostatic discharge within Fascia's state of the art factory - further improving the company's reputation for its product quality. Following the development of a GBP 100,000 printing line in 2005, this new investment in static control technology is another example of Fascia Graphics' approach to providing customers with the highest possible levels of quality and performance.

The company has invested in a wide range of Meech static control solutions based on both AC and Pulsed DC technologies, including the shockless 915 bar, the long range shockless 976 bar and the 935 fan driven air system.

Paul Bennett, managing director of Fascia Graphics, commented: 'Fascia Graphics has always prided itself on its product quality, with membrane keypads, overlays, labels and associated products all meeting the highest quality standards.

We not only invest in the latest technologies to improve standards, we also carry out internal and external audits on a monthly basis and use the latest Production control software to monitor the performance of our delivery.' This new technology will reduce the likelihood of the following common effects of uncontrolled static charge: 1 - Product misbehaviour - creating blockages and poor productivity in even the most modern machine design.

2 - Dust attraction - charged dust particles can reduce product quality and increase reject rates.

3 - Ink 'spidering' - leading to poor print quality.

4 - Operator/personnel shocks.

Tooling company warns against imitations

2006-12-27T01:59:00.001-08:00

In order to protect users and the trade, it is imperative that imitations are kept out of the market' and users must be protected from inferior and dangerous products, warned a toolmaker recently.

Wera Werk Hermann Werner (Wuppertal, Germany), the market leader in high quality screwdrivers, holders, and bits for craftsmen and industry, gave an insight into their trademark protection strategy at the Hardware Fair/Practical World 2006. As the manufacturer emphasised to the press, this strategy was a significant prerequisite for the international success of a company in the tool manufacturing industry. 'In order to protect users and the trade, it is imperative that imitations are kept out of the market', said Martin Strauch, Wera's managing director.

'End users must be protected from inferior and dangerous products.

This ensures that the user can rely on the tools and results of his work using these tools.' The trade is also protected by a well considered trademark protection strategy, as the user will remember where he bought inferior goods.

'The trader's margins are also protected by safeguarded innovations,' Wera stated at the fair.

With more than 300 trademarks, Wera is a leading innovator in its sector.

Thanks to worldwide market surveillance and immediate action in cases of trademark infringement, the Wera brand has not suffered, in contrast to other European competitors.

This is precisely because imitations are taken off the market immediately, and stocks as well as means of production from Chinese manufacturers are seized and destroyed.

This has happened several times in recent years.

In this way in the past, Wera has been able to successfully protect, amongst others, its most famous trademark, the Kraftform handle from counterfeiters.

In China itself, Wera has built up a network of lawyers and private detectives.

This ensures that anyone making imitations is not merely uncovered, but they are also prosecuted, brought to court, and sentenced.

Cover stays stabilise control cabinet doors

2006-12-27T01:58:00.000-08:00

Cover stays fixed with automatic latching or telescopic with manual push button latching solve the problem of doors being unwieldy - on uneven surfaces or outdoors in gusty winds.

Three cover stays from EMKA - the first fixed with automatic latching and the other two telescopic with manual push button latching - compliment their range of hinged, strut type, cantilevered (for 180 deg opening) and sliding door stops. This provides a solution for difficult situations where cabinet doors and instrumentation panel covers can be unwieldy, especially in gusty winds or on an uneven surface where gravity insists on closing the door on you. To assist installation and maintenance of cabinet mounted equipment, EMKA now supply a full range of door stops, wind stops and stays for the specialist enclosure builder.

These are all supplied in zinc or nickel plated mild steel designed for bolt, screw or weld fixing and can therefore be used on enclosures of all types whether steel, stainless steel, GRP, plastic or wood.

Various door/panel sizes are catered for and typical opening/stop angles range from 90 deg through 105, 120, 135 to 180 deg, as telescopic stays and strut type stops have a range of mounting positions possible to suit different cabinet/door combinations.

Separate solids from liquids efficiently

2006-12-26T22:20:00.001-08:00

Particulate separators use centrifugal action to remove particulate contamination from fluids such as sand, paint flakes, metal chips, chemical scale and other debris down to 50 micron.

The well established range of particulate separators manufactured by Rosedale Products Europe has been extended to include both smaller and larger sizes and to include motorised purging as an option. Rosedale separators use centrifugal action to remove particulate contamination from fluids, either as a general clean-up facility or as a pre-filter to extend service periods in fine filtration systems. They are effective at removing sand, paint flakes, metal chips, chemical scale and other debris down to 50 micron.

The number of housing sizes in the range has been increased from seven to eleven so that Inlet and outlet connections now range from 3/8 BSP to 6in flange to accommodate nominal flow rates from 15 to 5400 litres/min.

All sizes work on exactly the same principle where contaminated fluid enters the top of the cylindrical housing at a tangent forcing solid particles outwards and downwards until they are deposited in the base tank ready for purging.

The cleaned fluid rises up a centre tube to the outlet connection at the top of the unit.

Little or no maintenance is required; there are no moving parts to wear out or fail nor filter media to replace or clean.

To dispose of accumulated contaminant, three purging methods are available.

A valve at the bottom of the unit is opened and closed manually; or the valve can be left open slightly allowing the contaminant to leak out continously at a controlled rate; or the newly available electrical valve allows purging to be carried out automatically in a timed opening and closing sequence the frequency of which is set to match the level of contamination present.

Material of manufacture is either carbon steel or stainless steel both with 10 bar pressure ratings.

Overall heights are from 452mm to 1890mm, heights of the larger units include integral support legs.

Many industries use Rosedale separators and the new sizes will allow larger applications to be considered.

Present installations in the water industry for instance, include well and river extraction, whilst industrial processes include steel mills, cooling systems, washing systems, machine tool cutting fluids, quench tanks, solids recovery, hydraulic systems and paint spray booths.

SS or plastics shaft collars do not corrode

2006-12-26T22:20:00.000-08:00

Said to be ideal for wash-down applications in food processing and marine applications, shaft collars in stainless steel and plastics prevent corrosion in wet or harsh environments.

Ruland Manufacturing Co now offers shaft collars in both stainless steel and plastics to prevent corrosion in wet or harsh environments. These shaft collars are ideal for wash-down applications such as those found in food processing and marine applications. With typical steel collars, even those with a zinc or nickel finish, water, salt and other chemicals can have a detrimental effect on the performance of the collar.

Ruland stainless steel shaft collars, with their passivated surface finish, resist water and many commercial grade chemicals, such as chlorine and some acids.

Plastics collars from Ruland are made from acetal and offer similar surface protection to stainless steel.

Both the stainless steel and plastic shaft collars are supplied with DIN 12.9 stainless steel screws that resist corrosion.

The collars are available in one- and two-piece clamp-style designs with bore sizes from 3mm to 80mm.

Threaded bore collars are also offered with inch and metric threads.

All Ruland shaft collars are single point faced to ensure perpendicularity and proper alignment.

Ruland uses forged socket hardware in all its shaft collars, which allows for higher screw torque and increased holding power.

Shaft collars are part of Ruland's complete product line which also includes rigid couplings and five types of zero-backlash motion control couplings: beam couplings, bellows couplings, oldham couplings, miniature disc couplings and curved jaw couplings.

Halogen light sources are stable, last longer

2006-12-25T22:19:00.003-08:00

CE compliant halogen light sources employ a proprietary operating cycle to provide a stable output at a higher colour temperature and over a longer life span than incandescent bulbs.

Moritex - a leading global manufacturer of high quality lens and illumination systems for vision applications, has announced a range of new CE compliant light sources. Comprising a choice of 100W and 150W units, all CE marked according to the Low Voltage and EMC Directives, Moritex's new halogen light sources employ a proprietary operating cycle to provide a stable output (+/-1%) at a higher colour temperature (3000K) and over a longer life span (500-2000h) than incandescent bulbs. Compact in design, Moritex light sources may be manually controlled or remotely operated by analogue or digital signals.

Moritex light sources offer a range of optional features to maximise operational safety, performance and reliability.

Through monitoring rush currents, lamp abnormalities and high lamp temperature ensures operators using Moritex light sources get reliable, stable light every time.

Designed for safety and reliability the light sources are highly resistant to heat shock.

All the new light sources offer the operational flexibility of universal input voltage (100-240V, 50/60Hz).

Moritex light sources are a leading choice for machine vision systems manufacturers and end users worldwide.

LED light strips make lighting configuration easy

2006-12-25T22:19:00.001-08:00

Inter-connectable 5mm LED light strips that may be used alone or connected to one another, making it easy to configure lighting for work bench and desk illumination.

LEDtronics announces Series STP50XC Super White Inter-Connectable 5mm LED Light Strips that may be used alone or connected to one another, making it easy to configure lighting solutions for channel, reverse-channel letters, signs, displays, under-the-counter, cove lighting, desk, workbench, and architectural applications. Available in lengths of 6in, 12in and 24in, these light strips feature LEDtronics' 5mm Dome LEDs in 7000K and 3000K. The STP506 is 6in in length and uses 1.08 Watts.

The 7000K versions provide 54 lumens, 202 foot-candles (fc), with viewing angles of 15 deg while the 3000K models provide 32 lumens, 70fc, with viewing angles of 20 deg.

The STP512 is a 12in model that uses 2.52W.

The 7000K emit 472fc and provides 126 lumens with viewing angles of 15 deg while the 3000K emit 164fc and provides 76 lumens at viewing angles of 20 deg.

The STP524 is a 24in model that uses 5.40W.

The 7000K emit 1012fc and provide 270 lumens with viewing angles of 15 deg.

The 3000K units emit 351fc and 162 lumens at a 20 deg viewing angles.

Anti-static system avoids packing downtime

2006-12-24T22:18:00.000-08:00

A polyethylene bags and pouches maker had problems with packing toilet tissues, in that static build-up caused blockage on the packing line - since solved by an anti-static system.

At the Ilkeston site in Derbyshire, Skymark Packaging Solutions produces over 250,000 polyethylene bags and pouches for a wide range of applications including snack foods and specialist products for the personal hygiene market. Skymark works with its customers to ensure that they are providing the right products for a particular application. They have specific expertise in personal hygiene applications, producing bags for many international brands.

Static charge has always been a problem on bag making machines and Skymark has been using Meech static control solutions for many years.

Recently Skymark came up against a particular problem when working with one of its customers involved with the automated packaging of toilet tissue.

The bags, provided by Skymark, are placed on the packaging machine and the filling process begins.

However, due to the presence of static charge, the bag being filled attracted the next bag in line causing it to open prematurely.

A blockage would then result causing machine downtime while the problem was cleared.

Knowing the success in controlling static at Skymark's Ilkeston factory using Meech equipment, Skymark asked Meech to visit their customer and discuss the issue of static charge and how it was affecting the process.

Once they understood more, Skymark's customer realised that they also needed to do something to control static in their process.

By simply installing Meech 261 Flexinozzles and Model 977v3 Controller, static charge levels were significantly reduced and so too was downtime.

This ensured that the packaging line ran smoothly and efficiently, so improving the packaging process.

'Thanks to Meech, this particular problem was solved.' says Leon Bowler, conversion Manager at Skymark.

'We have always been delighted with how well their products work to reduce static at our factory and when our customer was experiencing difficulties, it was reassuring to be able to call on Meech, as a third party, to explain the problems static can cause on packaging processes.

Push-pull handles have comfortable grip

2006-12-24T22:17:00.000-08:00

Glass reinforced technopolymer handle is ideal for sliding doors on equipment or office cabinets, furniture or machinery and feature a comfortable grip for use in either direction.

Where do you get a flush mount bi-directional handle in a hurry these days? Well, market leader in standard components - Elesa - have just the answer in stock. Their newly introduced Ergostyle ERB glass reinforced technopolymer handle is ideal for sliding doors on equipment or office cabinets, furniture or machinery.

The Ergostyle ERB handles are 130mm x 60mm and feature a comfortable grip for use in either direction - i.e left or right hand operation in push or pull orientation.

Mounting is by simple push fit into a suitable panel cut out and can accommodate panel thicknesses of up to 1.9mm.

Web site covers magnetic products and systems

2006-12-23T01:36:00.001-08:00

Corporate Web site provides visitors with detailed information on Goudsmit's magnetic products, magnetic assemblies, magnetic systems and industrial components.

Goudsmit UK are pleased to announce the launch of their redeveloped Web site. The new corporate website provides visitors with detailed information on the company's magnetic products, magnetic assemblies, magnetic systems and industrial components. As well as product information the website also highlights the company's capabilities in consultancy, design, project management, logistics and subcontract manufacturing.

A full range of brochures and technical data sheets can be downloaded directly from the Web site.

Throughout the site are a number of case studies with examples of previous projects Goudsmit UK have worked on, as well as details of various applications for the company's product range.

Modular workstations add flexibility

2006-12-23T01:35:00.000-08:00

Switching to modular workstations has enabled a petroleum tank truck products manufacturer to introduce highly adaptable production cells as part of its ongoing lean manufacturing programme.

Switching to modular Lean Tek workstations from The Tube and Bracket Company has enabled Emco Wheaton to introduce highly adaptable production cells as part of its ongoing lean manufacturing programme. The new self-contained production cells can be modified easily and rapidly to support changing manufacturing requirements and priorities and deliver continuous business improvement. 'We are aiming for maximum flexibility in manufacturing methods and what we manufacture so that we can adapt to changes in the market as soon as possible,' said Brian Langsdon, production controller at Emco Wheaton.

'I wanted something that I could take apart and adapt whenever I wanted.' Emco Wheaton has made products for the safe handling of hazardous fluids for over 50 years and is the world leader in design and manufacture of petroleum tank truck equipment.

The company, part of Gardner Denver, has recently opened a new facility in Margate, UK, where it has been based since 1953.

For the last two years the company has been adopting lean manufacturing to replace its traditional batch and queue production.

The objective is to optimise the overall production process and implement cellular manufacturing and related concepts such as single piece flow, Kanban and 5S to support highly flexible production processes and continuous business improvement.

When it started its lean manufacturing programme the company fabricated its own workstations by welding steel components.

These workstations performed well and provided an interim solution but as the programme developed the company recognised that greater adaptability was required so that production cells could be modified and configured to meet evolving production requirements.

'The key benefit of working with The Tube and Bracket Company is the partnership we have developed,' said Langsdon.

'We discuss ideas and they come up with a solution quickly.' Working to Emco Wheaton's basic specification The Tube and Bracket Company devised and built ten workstations with modular Lean Tek components.

The range of interchangeable and reusable components includes tubes, brackets, wheels and accessories that can be assembled into lightweight and manoeuvrable workstations, carts and trolleys that offer greater flexibility and cost effectiveness than comparable devices made from welded steel and similar materials.

The workstations were designed specifically to be self-contained for use in production cells for two of Emco Wheaton's core products.

They include areas for product working and assembly and incorporate ancillary facilities for lighting, power and air supply.

Production schedules and other information can be displayed on small noticeboards integrated into the overall design.

Each workstation is mounted on locking wheels and can be moved or repositioned easily by one person.

In line with lean manufacturing thinking the workstations have been designed to optimise the working environment and occupy exactly the right amount of space for the process they support.

The modular nature of their construction means that they can be modified whenever production requirements change by altering the basic dimensions or by the addition or removal of components.

'The Tube and Bracket Company has given us nice clean workstations which include all the accessories for these production cells,' said Langsdon.

'It is key to the factory that everything has its place and it becomes obvious when it's wrong.' The Tube and Bracket Company assembled the workstations at its factory in Banbury and delivered them to Margate.

Small modifications were made during installation to ensure that the production cells were optimised for maximum efficiency.

Further beneficial changes were made as the production cells went live.

Each workstation originally had two locking wheels but it was soon realised that four would be provide better stability.

The Tube and Bracket Company supplied and fitted the additional components on site.

The workstation noticeboards were also repositioned to make them easier to see.

'We could not do this with a welded workstation,' said Langsdon.

'If a cell is not right we can take it apart and rebuild it.' The new production cells will enhanced Emco Wheaton's lean manufacturing capabilities and help it to introduce single piece flow for its core products.

As the company continues its drive towards lean manufacturing it plans to standardise on adaptable modular solutions for its production cell workstations and other equipment.

'One of the challenges with this type of change is that it is an ongoing process,' said Langsdon.

'We wanted to work with a company that understood what we're doing and could help us provide a uniform solution throughout the factory.' The Tube and Bracket Company provides lean manufacturing solutions that help deliver Kaizen-based continuous performance improvement to customers in manufacturing, engineering and production.

Its modular LeanTek system comprises coated steel piping, joints and fixtures that can be assembled into a variety of solutions including live storage, carts, trolleys and ergonomic workstations for use in Kanban and first-in-first-out stock management and throughout the manufacturing process.

These can be modified or reconfigured quickly and easily to meet process change.

The company offers a complete range of consultancy, project management, design, build and component supply services.

Large TFT colour screens for outdoor installation

2006-12-22T01:35:00.000-08:00

Global Display Solutions has launched its 32' and 46' large screen colour TFTs specifically designed for outdoor installation.

Global Display Solutions (GDS), market leader in the design and manufacture of industrial displays, has launched its 32' and 46' large screen colour TFTs specifically designed for outdoor installation. These innovative displays are readable in full sunlight, have extremely high resolution and are designed to operate 24 hours a day. The design of these displays make them ideal for use in outdoor applications such as railway stations, airports, bus stations, theme parks, shopping malls and other passenger information and advertising display functions.

These displays are the latest outdoor products to be brought to market by GDS.

The new displays are totally weather-proof and vandal-proof, making them ideal for all external applications.

The frontal Advanced Optical Enhancement (AOE) treatment facilitates numerous performance improvements including high contrast, no condensation, no dust, no reflection and parallax problems.

All internal modules are also designed to aid easy replacement and maintenance.

The casing of the displays has been made to IP65 standard, which guarantees total protection from dust and low pressure water from all directions.

The quality of the graphics on the display is extremely high, operating at 1366x768 resolutions.

The displays also come complete with a 'Diagnostic Interface Board' for monitoring functions such as status of the display, presence power, vibration, front and back temperature and life lamp status.

Marco Cohen, Sales and Marketing Manager at GDS, comments: 'The introduction of these latest displays further reinforces our existing outdoor range and emphasises our expertise in this specific market.

We developed these displays in recognition of increasing demand from our customers for these specific sizes and specifications.

Linerless guide rollers improve system design

2006-12-22T01:33:00.000-08:00

Custom Linerless Label Guide Rollers used in automated labeling, printing systems, packaging systems, and hand-held printing systems are available custom molded in a wide range of configurations, sizes and quantities from Hiawatha Rubber. These Linerless Label Guide Rollers have crepe configured surfaces with a special coating over the molded silicone polymer. This roller surface finish allows use of continuous label strips in automated printers and various packaging systems without liner backing, saving material, allowing more labels per roll while simplifying system design.

As a result, systems print, cut and affix labels faster while eliminating system jams and downtime.

To achieve the right custom Linerless Label Guide roller design, Hiawatha Rubber engineers, chemists and technicians develop a solution that best meets the required design criteria.

This includes selecting the right silicone blend and roller coating, then developing the correct molding and bonding process, followed by accurate grinding of the roller to correct dimensional and surface finish for highest level performance.

Hiawatha's in-house grinding department specialises in achieving custom finishes and special crowning for specific feeding characteristics and longer-wearing rollers.

Hiawatha Rubber offers material formulation chemistry, CAD design tooling, injection transfer molding, CNC grinding and CNC machining.

Manufacturing these rollers can include value added services such as bearing assembly, plastic or metal gears, drilling and tapping components, precision journal grinding, plastic-to-rubber bonding, metal-to-rubber bonding and segmented roller assembly.

Hiawatha Rubber is ISO 9001:2000 certified.

In-process quality controls include computerized data collection utilising laser micrometers, CMM (Coordinate Measuring Machines), and statistical process control.

PTFE beading or miniature cord added

2006-12-21T01:33:00.000-08:00

CS Hyde has announced the addition of PTFE (Teflon) beading, also known as miniature cord or rod.

CS Hyde has announced the addition of PTFE (Teflon) beading, also known as miniature cord or rod. We carry diameters ranging from .028' to .150'. PTFE beading is a good choice for electrical applications as it does not conduct electricity and it has a wide service temperature range -300F to 500F.

PTFE beading possesses a wide range of performance characteristics, including: chemical resistance, very lubricious (lowest coefficient of friction of any polymer), excellent dielectric insulation properties.

PTFE beading is chemically inert.

This product also meets UL 94 VO for flammability.

Precision indexing clutches increase performance

2006-12-21T01:32:00.000-08:00

Vi-Spring, manufacturer of quality beds, has increased performance and drastically reduced maintenance after fitting precision indexing clutches from Renold Clutches and Couplings of Cardiff.

Vi-Spring, the world renowned manufacturer of quality beds, has increased performance and drastically reduced maintenance on its Spuhl pocket spring making machines after fitting precision indexing clutches from Renold Clutches and Couplings of Cardiff. The previous clutches had to be routinely replaced at least once or twice a year on each of the company's eight machines. This was due to excessive wear on the internal race of the previous sprag clutches, causing them to slip, which reduces the indexing accuracy of the machine.

During the pocket spring making process the natural fibre material is pulled into the machine to a precise length, at which point the clutch engages, locking the mechanism and allowing a precision stitch to be made.

To provide Vi-Spring with even greater accuracy and to reduce maintenance Renold supplied high precision indexing clutches designed with more sprags, all of which were wider than in a standard design.

The increased number of sprags coupled with their additional width provides an increased contact area for greater accuracy and reduced stresses on the inner race.

The new clutch Renold supplied was fitted in July 2005 and is not yet showing any signs of wear.

Since then Vi-Spring have purchased 3 more clutches.

John Petrie of Vi-Spring commented: 'The Renold clutch not only gives us longer life but is also substantially lower in price than the old clutch.

We also get the additional benefit of a new sprocket supplied with each clutch.' Vi-spring were the first company to manufacture interior sprung mattresses and in the early part of the twentieth century their beds were to be found in luxury London hotels and in the first class cabins of the great Atlantic liners such as the Queen Mary and the ill fated Titanic.

Discerning travellers began demanding Vi-Spring beds for their own homes and today the company's name is synonymous with top quality, stylish beds around the world.

Secure monitoring with temperature data logger

2006-12-20T01:47:00.000-08:00

Crown Graphic is providing safeguards for the secure monitoring and transportation of vaccines, with the introduction of the SM420 temperature data logger from Dickson.
Crown Graphic is providing safeguards for the secure monitoring and transportation of vaccines, with the introduction of the SM420 temperature data logger from Dickson, a leading recorder manufacturer. The SM420 fulfils the demands for continuous, certified and calibrated temperature monitoring of vaccine storage conditions, helping to ensure continued potency for effective vaccinations. 'Effective and continuous monitoring of vaccines is vital in view of evidence from the USA that many thousands of vaccines are lost or recalled each year,' said Wayne Harper of Crown Graphic.
'Some medical facilities that store vaccines may not continuously monitor their temperature; and they have no way of knowing what happens to the vaccines 24- hours a day, 7- days a week, especially during nights or weekends.
As a result, there have been many cases where the effectiveness of vaccines has been called into question.' The SM420 is an answer to this problem.
It continuously monitors and records the temperatures of vaccines 24- hours a day, 7- days a week, enabling users to know exactly when and how long vaccines have remained at any given temperature.
The SM420 meets the current recommendation of a monitoring temperature range of 2 deg C to 8 deg C with an instrument accuracy of +/- 0.5 deg C.
As such, it effectively addresses the major issue with vaccine delivery: improper storage.
Suitable for both static and, via a battery option, the SM420 is applicable anywhere where the maintaining of temperature records of vaccine conditions is critical: in clinics, hospitals, laboratories, mobile immunization vans, nursing homes, pharmacies, veterinary practices, military treatment facilities, doctors' surgeries, and many more.
Designed for operations in the temperature range -45 deg C to +176 deg C, the SM420 is both easy to mount and monitor.
The modular design of the data logger minimises installation costs, enabling the unit to be mounted conveniently on the top of refrigerators or, alternatively, on walls, to allow visible checking - via a high-accuracy platinum probe - of temperature within the refrigerator.
Monitoring of the SM420 is made easy via a Jumbo LCD display; and user functionality is also enhanced by an adjustable high/low alarm function, and the convenience of super high speed USB 2.0 connectivity.
The latter allows data to be downloaded, fast, without having to access the refrigerator.
In applications where several SM420s are employed, an optional memory card complements the operation of the USB.

Slides ideal for heavy duty applications

2006-12-20T01:46:00.000-08:00

The versatile design of the 9300 series makes these slides ideal for access and positioning in a variety of heavy duty industrial, maintenance and vehicular applications.
The versatile design of the 9300 series, along with a choice of features and mounting options, makes these slides ideal for access and positioning in a variety of heavy duty industrial, maintenance and vehicular applications. Additional features include lock-in and lock-out levers, tool-less installation using pocket and bayonet mounting and optional platform brackets for bottom or side mounting. The 9308's sturdy lock-in and lock-out actions keep drawers safely open for access, or securely closed for transit.
This product is well suited for applications such as vehicle equipment drawers, storage trays or racks and equipment platforms.
Designed for applications such as battery trays or servers within rack enclosures, the 9307 lock-out feature ensures drawers remain stable while contents are serviced.
Both the 9308 and 9307 models are supplied singly as a right or left hand option and can be used in any combination or paired with the non locking 9301 slide model.
An optional platform bracket kit provides additional mounting choices for these slides.
Model 9328 features a pocket and bayonet mounting method that significantly reduces the amount of time required to install slides and drawers into the body of a vehicle, along with lock-in and lock-out.
This model may be paired with model 9322, a non-locking companion slide, for applications that require locking on one side only.
Both models are full extension and carry up to a 136kg load rating.
The latch that releases the lock-in and out feature is located at the front of the slide for easy access.
It is designed to resist disengaging when subjected to side-to-side racking.
Coated with a safety yellow finish in a durable soft plastic, the latch is highly visible, yet also easily identified by touch.
This allows users to quickly locate the latch, even when reaching around large chassis.
Each slide in the series is available in 50mm increments from 300mm to 1500mm and gives full extension with up to a 227kg load rating depending on the application.
Accuride International Limited is the world's leading specialist manufacturer of high quality ball bearing slides for a broad range of industries.
It has manufacturing facilities in the UK, Germany, USA, Mexico, China and Japan, European sales offices in the UK, Germany, Italy and France, and an equally global network of distributors.

DC backward curved impellers is RoHS compliant

2006-12-19T01:45:00.002-08:00

The Diplomat range of DC backward curved impellers from Comair Rotron is now fully RoHS compliant.
The Diplomat range of DC backward curved impellers from Comair Rotron is now fully RoHS compliant. Available exclusively in the UK from Aerco, the Diplomat range was designed to meet the demands of modern, densely packed electronic systems and has wheel diameters from 101.6mm up to 280mm with airflow of 46 litres/sec (97CFM) to 520 litres/sec (1101CFM). All blowers in the range are available in 12, 24 and 48VDC and are fitted with speed control, fan failing alarm outputs and environmental protection as standard features.
Diplomat blowers are ideal for ducting systems, industrial

Integrated mounting and manifold block

2006-12-19T01:45:00.001-08:00

CCIMS, an integrated mounting and manifold block connects instruments directly to process piping in a tiny fraction of the time previously taken, and dramatically reduces the number of joints.
Parker Instrumentation has launched what it believes is the most significant advance in instrument mounting technology for over 40 years. Called CCIMS, the radical new integrated mounting and manifold block connects instruments directly to process piping in a tiny fraction of the time previously taken, and dramatically reduces the number of joints - and therefore potential leak paths. CCIMS (Close Coupled Instrument Mounting Solution) supports the direct connection of differential pressure transmitters - one of the commonest types of process instruments - to process pipework.
Parker Instrumentation believes that CCIMS is the first mounting solution to provide a practical solution for 'close coupling' these instruments, which are used in quantities of hundreds of thousands a year, for flow measurement in a wide range of industries including oil and gas, petrochemical and chemical, and power generation.
CCIMS allows pressure transmitters to be mounted directly onto an orifice plate assembly in less than 30 minutes, typically replacing hand-crafted assemblies of discrete tubing, joint and valve components that can take anywhere from one to three man-days to fabricate.
The labour saving from this aspect of CCIMS alone could save industry hundreds of millions of Euros a year.
Once installed, CCIMS also allows instruments to be clipped onto and off the pipe in seconds - easing maintenance.
'The costs of mounting differential pressure transmitters has stayed much the same for decades, and is unquestioned by plant owners', says Brian Rice, Market Development Manager.
'We have worked with both transmitter manufacturers and users to develop this new mounting concept.
The launch of CCIMS introduces a solution that challenges the status quo, allowing the industry to re-engineer instrument mounting practice to save cost and enhance performance.' The new product also benefits plant operators by reducing maintenance requirements and total cost of ownership, and by enhancing the integrity and performance of the instrument system - factors which are key to the successful operation of the new generations of highly automated and unmanned plants.
The requirement for maintenance decreases substantially because CCIMS technology eliminates the need for 'impulse lines' - the tubing flow paths that normally run between pipe and instrument - helping to avoid the common problem of blockages caused by many factors including viscous media, hydrate formation, freezing, and so on.
CCIMS also incorporates a unique interface that allows the instrument to be clipped onto and off the manifold in seconds, instead of undoing threaded connections, tubing joints, or even welds - which greatly speeds calibration and repairs.
CCIMS further cuts costs because it replaces application-specific assemblies of discrete tubing, joints, valves and manifold components with a single universal module that can be held in stock.
Taken together, these features make a substantial contribution to helping end users achieve the radical new levels of reliability and low maintenance that is required for the control and instrumentation systems in today's highly automated or unmanned plants.
In the oil and gas industry in particular, this issue is often exacerbated by the remote location of equipment, which might be sited on offshore platforms or at wellheads and pipeline pumping stations.
Further significant gains are derived from the 'close coupled' nature of the connection delivered by CCIMS.
A traditional connection, or 'hook up', for a differential pressure transmitter can involve 20-30 joints, every one of which is a potential leak path.
The integrated nature of the new CCIMS solution reduces this to just five - a massive leap in integrity that helps to avoid both the human and environmental safety issues caused by leakages or emissions.
The intimate nature of the piping connection provided by CCIMS also aids the performance of the instrument system.
The length of a typical impulse line arrangement (and the bends which often feature in such arrangements) introduce pressure drops and turbulence that can substantially decrease measurement accuracy, commonly referred to as 'gauge-line error'.
CCIMS positions a transmitter directly adjacent to the process pipe, and provides a short, straight and even flow connection - allowing end users to benefit fully from the instrument's accuracy to monitor their process.
Previous attempts to develop a practical close-coupled mounting solution have been hampered by the need to accommodate the large tolerances involved in connecting to process piping.
Differential pressure transmitters typically operate by measuring the difference in pressure between the upstream and downstream sides of a plate with a known orifice, which allows flow to be calculated.
This orifice plate is mounted between the flanges of two pipe segments.
Pipe flanges are machined to an industry standard, but the tolerances allowed mean that in practice the connection points for the instrument can be misaligned in X, Y, Z and rotational dimensions, as well as the angle of alignment of the flange faces.
This issue has meant that piping and instrument engineers almost invariably connect instruments using a series of discrete components: tubes with threaded connections to the pipe flanges take the impulse lines towards the instrument via isolation valves, and an instrument manifold then provides further valves for equalisation and bleeding/venting.
Such assemblies typically require a minimum of 20 connections and/or welded joints, and very often support brackets as well.
Parker's breakthrough CCIMS mounting solution has two interlocking elements.
A pipe interface module connects to the instrument interfaces on the two flanges, and incorporates two primary isolation valves; this module features an innovative 'universal tubing joint' to compensate for all alignment problems associated with the flanges.
An instrument mounting module - available with a range of manifolds to suit the application - then clips on top of this, again by means of a novel new mechanical interface developed by Parker.
The cost savings in installation and maintenance areas, and the dramatic reduction in potential leak paths that CCIMS brings are expected to be the main attraction for plant operators - and Parker believes that these will help to stimulate users to adopt the new technology.
Instrument 'hook ups' can vary widely, depending on the practices and preferences of the plant's instrumentation engineers, the piping fitters, and the physical space available, but they typically necessitate an assembly time of one to three man-daysfor differential pressure transmitters.
Mounting an instrument using CCIMS in half an hour (Parker Instrumentation can do it in 15 minutes, typically), represents a likely labour saving of around 12 hours - which equates to approaching 1,000 Euros/dollars per instrument.
With around half a million differential pressure transmitters a year being sold for orifice plate flow measurement applications, the potential savings are enormous.
When taken together with the reliability and performance gains that CCIMS also provides, Parker Instrumentation believes this new technology will fundamentally change instrument mounting practices.

Neutron detection screen for 20% more efficiency

2006-12-18T01:44:00.000-08:00

Applied Scintillation Technologies (AST) has developed a new neutron detection screen which gives up to 20% improved efficiency of detection and improved signal to noise ratio.
Applied Scintillation Technologies (AST) has developed a new neutron detection screen which gives up to 20% improved efficiency of detection and improved signal to noise ratio. The screens provide good resolution and overcome the size, cost and handling difficulties of alternative 3He detectors. AST neutron detection screens are formed from a blend of 6Li compounds and phosphors and make use of the reaction between 6Li and thermal neutrons to produce energetic tritons (tritium nuclei) which in turn interact with the phosphor to create light that can be detected by a photomultiplier tube or CCD imaging system.
The new screens feature increased 6Li loading per unit area, which gives up to 20% increase in neutron capture whilst maintaining minimal response to gamma rays that could interfere with the neutron signal.
In addition, the screens exhibit improved signal-to-noise.
The new screens are available in large area formats (up to 1m x 1m) but can also be produced in novel shapes.
This allows the screens to be designed to offer an increased area for neutron capture for individual applications.
The new screens are of great interest to the high-energy physics community with Oak Ridge National Labs, Rutherford Appleton Labs and JAEA all looking at utilizing this product in their new detector designs.
Other neutron detection applications include studies of fuel flows in jet engines, authentication and restoration of paintings, crystallography and the identification of plastic explosives

Choosing the right chain for the job

2006-12-18T01:43:00.000-08:00

Chain is possibly the most hard working and ubiquitous mechanical component that is employed right across industry for driving, lifting and conveying - and there are many different types.
Chain - possibly the most hard working and ubiquitous mechanical engineering component that is employed right across industry for driving, lifting and conveying. It comes in many forms and variations from the standard configurations through to derivative specials that perform more than their 'basic' duties. In essence, there are two types of chain, roller and leaf.
Roller chains are employed primarily for driving functions as a component of a power transmission system for delivering power and torque and are normally driven by toothed sprockets.
Leaf chains are used for lifting and pulling applications with power being applied at the opposite end to the load, usually via an hydraulic cylinder.
The benefits of using roller chains as a means of delivering a motive force are numerous.
They include high efficiency (up to 98%), are suitable for both long and short centre distances, ideal for linked processes such as engine timing, permit use of smaller bearings for driving and driven shafts (unlike belting no initial tensioning required), withstand shock loadings, easy to install and maintain, and longevity.
Both types of chain are manufactured in various forms either to suit the application or the industry and, in some cases, a combination of the two.
As well as single strand designs, roller chains are supplied frequently in multi-strand configurations, usually for high speed applications (up to 23m/second).
Also, by modifying a chain's design it can perform a secondary duty.
For example, by extending the pin or adding attachment links with integral mounting brackets, the chain is able to become a transporting device as well as being part of the transmission system, such as in conveyors on packaging machinery.
Similarly, for leaf chains, side flanges can be added to act as travel guides for the chain.
* Materials and finishes - chains are available in a range of materials and finishes, including stainless steel, nickel-plating and zinc-aluminium based coatings, making it possible to optimise material choice according to application.
Self lubricating and low maintenance chains are also available for applications where lubrication is problematic or undesirable.
Today's manufacturing techniques and materials have improved significantly the performance and durability of chains as well as making it possible to produce products ideal for specific markets with particular demands.
Modern manufacturing processes include sophisticated heat treatments that achieve a combination of both high surface hardness for (pins and bushes), and through hardening that imparts shock resistance to the plates and rollers.
To further enhance fatigue resistance, plates, bushes and rollers are shot peened.
This cold working process, which involves bombarding the components with tiny balls, improves the load bearing properties of the plates, bushes and rollers by pre-stressing the surfaces through work hardening, thereby improving fatigue resistance.
However, hardness levels need to be controlled carefully because if they exceed certain levels components become brittle and fatigue strength diminishes.
The components also become more sensitive to aggressive media (free hydrogen, acids, etc) and more vulnerable to corrosion.
To further improve chain performance, a technique called ball drifting is employed.
This process involves forcing precision balls through plate holes to remove all punching flutes and sharp edges left after stamping whilst simultaneously introducing strain hardening around the aperture.
* Pre-loading - pre-loading is also a significant element in the manufacturing process.
After assembly, chain is subject to a high tensile load which minimises the initial stretch that all chains experience during the first hours of use.
Some manufacturers have also developed new link plates.
These are the product of lengthy R and D work that looked at every aspect, including plate height, thickness and eccentric profile of link heads, all in conjunction with the adoption of enhanced materials and manufacturing techniques.
The result is a 30% improvement in fatigue resistance.
Lubrication - initial lubrication is a key factor for chain manufacturers.
Factory pre-lubricants are chosen both to lubricate and provide some protection against corrosion.
However, increasingly specialist pre-lubricants are being developed as coatings.
These reduce the amount of maintenance lubrication required due to the superior protection they provide.
In fact, Salt Spray tests (DIN 50021SS/ISO 9227SS) have demonstrated such coatings to be up to 10 times better than conventional pre-lubricants, resulting in maintained link articulation and longer service life.
In addition to practical performance, some of these coatings also have environmental benefits, in that they do not contain heavy metals, no Teflon and no silicon.
Further, they comply with NSF-H2 food industry requirements and the electric/electronic industry's RoHS:2005 standard.
* Chain performance - when specifying roller chains the breaking strength has little significance.
Instead, it is the bearing pressure and fatigue resistance that determine the life and performance of the chain.
In fact, chains with comparable breaking loads can have fatigue strengths that can differ by as much as 100%.
Chain selection is dependent upon a number of factors governing the complete drive system.
Considerations include the number of teeth for both the drive and driven sprockets in conjunction with the drive ratio required.
It is then necessary to consider the impact load classification following which it is possible to select the correct chain pitch.
The economic and technically superior solution is the single strand chain of the smallest pitch based upon the output values to be transmitted and the revolution of the small sprocket.
If the design envelope is too small to accommodate the sprocket size for a chain with a single strand, a smaller size chain with multiple strands can be employed.

Pressure sensitive adhesive tape resists heat

2006-12-17T03:12:00.000-08:00

PEEK tape with pressure sensitive adhesive is 'super-tough', strong, flexible and resistant to very high temperatures and chemicals, coupled with friction and wear and heat resistant properties.

Pressure sensitive adhesive tape resists heat PEEK tape with pressure sensitive adhesive is 'super-tough', strong, flexible and resistant to very high temperatures and chemicals, coupled with friction and wear and heat resistant properties. CS Hyde Company announces a new development in pressure sensitive adhesive tapes: PEEK Tape with Pressure Sensitive Adhesive. This fully-crystalline PEEK film is well known for its extremely high performance characteristics.

It is 'super-tough', strong, flexible and resistant to very high temperatures and chemicals.

This tape has the best combination of friction and wear properties combined with high heat resistance, chemical resistance, purity and electrical insulation.

PEEK tape is hydrolytically stable with very low absorption and permeability.

PEEK Tapes can be used on many different hard mating surfaces such as steel, ceramic or glass.

PEEK Tape is a superior linear bearing material and is also used in demanding, high performance applications.

Typical applications for the tape include sliding bearings, abrasion resistant wire wraps, high temperature shielding and oil field equipment requiring abrasion resistance and electrical insulation.

Victrex PEEK meets many aerospace, automotive, fire, smoke and toxicity, food/water, medical/pharmaceutical, and military approvals and standards PEEK Tape is available in rolls, strips, die-cut shapes, squares, sheets.

PEEK Tape is also available with custom adhesives.

When you need a super-tough, strong, abrasion-and-wear resistant material with high temperature and chemical resistance, PEEK is the material of choice.

Machine tool sensors brochure published

2006-12-17T03:11:00.000-08:00

A Sensors for Machine Tools Brochure incorporates the most popular sensors - including special sensors - used within the machine tool environment as well as application advice.

This full colour 16 page Sensors for Machine Tools Brochure incorporates the most popular sensors used within the machine tool environment as well as application advice. Quick and easy to use, sensors are grouped by type - sections include - inductive, photoelectric, electromechanical, RFID, linear encoders and Linear Transducers. All sections are fully illustrated and give an overview of the product capabilities.

Included within the brochure are Balluff's range of special sensors adapted to cope with problem applications.

SteelFaceTM inductive sensors - especially designed for harsh environments and applications that are too extreme for standard sensors.

The latest Remote Inductive Transmission System - when full freedom of movement is required such as rotary index tables and robot grippers.

Also Tool and Pallet identification with industrial RFID.

Improve traceability, accountability in machining

2006-12-16T03:11:00.001-08:00

Improve traceability and accountability of manufacturing processes in harsh machine tool environments with identification systems that provide reliable product tracking and identification.

Improve traceability and accountability of manufacturing processes in harsh machine tool environments with Balluff's identification systems. These systems have been providing reliable product tracking and identification for over a decade and continue to be a leader in systems that are not only robust, but are accurate and precise. According to Balluff, the BIS-C system has been a success and has proved efficient, cost-effective and relatively easy to integrate.

With its IP67 housing and its capacity to withstand environments ranging from -20 deg C to +70 deg C, it is built to withstand the rigors of machine tool environments.

This durability has not impeded its efficiency, with data carriers reading the self-contained 8-bit parallel read-head consistently 'on-the-fly' while moving past the read head and without the need for precise alignment.

Data exchange between the carrier and the read head is non-contact and wear-free.

The data and necessary power for the data carrier are inductively coupled and require no battery for operation or data retention, eliminating added cost and the risk of losing data.

Direct feeder system feeds difficult paper product

2006-12-16T03:10:00.001-08:00

PSI Engineering, a leader in material handling and in-line document automation solutions, has launched its newest friction feeder, the Direct In-Feeder system.

In an effort to improve efficiency and lower operating costs, distribution centers have had to automate their material handling process. The implementation of systems such as friction feeders, which automatically insert anything flat into boxes or totes, has improved the order fulfillment throughput of many warehouses. However many friction feeders have difficultly feeding fine paper products and envelopes, which results in delays on the material handling line.

A solution to this costly problem finally exists, as PSI Engineering, a leader in material handling and in-line document automation solutions, announces the launch of its newest friction feeder, the Direct In-Feeder system.

Setting the Direct In-Feeder apart from the competition is its compact design and ability to feed difficult paper products.

The friction feeder automatically feeds anything from very fine sheets all the way up to the most difficult envelopes.

Considerable time savings and efficiency gains are achieved by automating this portion of the material handling line.

Along with feeding a variety of envelopes and fine paper stocks, the Direct In-feeder system easily adjusts to feed other flat products including CDs, DVDs, catalogs, and magazines.

With dimensions of 20' x 15.5' (50.8 x 39.4 cm), the Direct In-Feeder is easily integrated into any material handling line, or can function as a stand alone unit.

Its load capacity of 11.5' (29.2 cm) minimizes user intervention, since operators can simply pack the feeder and walk away.

Downtime is minimized because the Direct In-Feeder is designed around PSI's 'Load-On-The- Fly' technology, which allows for feeder reloads while the system is in operation.

'Distribution Centers are constantly seeking ways to minimizes costs and increase their efficiency,' believes Tom Napier, Automation Solutions Account Manager at PSI.

'Both of these goals are accomplished through the implementation of automatic friction feeders.' PSI's friction feeders have been proven to increase the productivity of their customers by 100% and provide a return on investment of less than one year.

Low cost small diameter industrial endoscope

2006-12-15T03:09:00.001-08:00

The LightScope mini from Moritex is a low cost, small diameter industrial endoscope for remote viewing of inaccessible structures where space is at a premium.

The LightScope mini from Moritex is a low cost, small diameter industrial endoscope for remote viewing of inaccessible structures where space is at a premium. Robust, reliable and measuring only 5mm in diameter the battery powered LightScope mini is the perfect portable viewing aid for restricted space applications including security (locksmiths) and automotive engineering (inspection of engine valves, nozzles etc). Benefiting from Moritex`s expertise in optics, fibre-optics and illumination the LightScope mini provides excellent image quality normally only found in much higher priced systems.

The LightScope mini is available as standard with a flexible plastic fibre image guide of 1 metres length.

Designed to operate over the temperature range 0-60 C the LightScope mini provides a 27-degree view angle with focal length variable from 10mm to infinity.

Fully waterproofed to ensure long-term operational integrity the LightScope mini is provided as standard with image fibre, integral light source and straight on viewing optical system.

To increase the versatility of the low cost system a wide choice of optional accessories including lighting systems and adapters for side viewing and mounting of digital cameras are also available.

Beryllium copper EMI/RFI shielding strips

2006-12-15T03:09:00.000-08:00

EMI shielding specialist, TBA Electro Conductive Products (ECP) has introduced new small size beryllium copper EMI/RFI shielding strips.

EMI shielding specialist, TBA Electro Conductive Products (ECP) has introduced new small size beryllium copper EMI/RFI shielding strips that are designed for use in applications where very narrow gaps are encountered. The new ECP620 gaskets are ideal for bidirectional applications including sub-rack assemblies, plug-in units, front panels, backplanes and other shielding and grounding enclosure applications requiring high shielding effectiveness for narrow gaps. ECP620 small size gaskets feature an uncompressed (free) height of just 2mm and require compression force of 16 to 50kg/m for 25 to 50% compression respectively (1.5 to 1mm).

The gaskets are manufactured from 0.5mm thick beryllium copper and are supplied in 406mm long strips.

Fingers are 1.06mm wide on 1.52mm pitch and strip width is 5.33mm uncompressed.

TBA ECP's new ECP620 small size gaskets feature pressure sensitive (stick-on) mounting and soft no-snag fingers.

They also meet the requirements of the RoHS and WEEE directives.

Like all TBA ECP's beryllium copper gaskets, the new small size designs are available in a wide range of plating options including clean and bright (unsolderable) as standard, solderable unplated, gold, silver, tin lead, bright tin, bright nickel, zinc/clear chromate and electroless nickel among others.

Beryllium copper shielding strips offer excellent spring qualities and long life.

Other important characteristics include low closing forces and high attenuation exceeding 100dB for many styles.

Complementing its range of beryllium copper shielding strips, TBA ECP also supplies stainless steel versions of its low-profile and pressure sensitive mounting gaskets.

These extend the choice of materials available to design engineers and provide hard-wearing and long-lasting EMI/RFI shielding in a wide range of applications.

TBA ECP's comprehensive range of standard beryllium copper fingerstock delivers cost effective EMI/RFI shielding with high attenuation.

Custom shielding is also available for board-level shielding and connector gaskets.

TBA Electro Conductive Products is a specialist manufacturer of high quality electro static protection (ESP) and electro magnetic interference (EMI) shielding products.

The EMI shielding range includes an extensive portfolio of gaskets and gasketing materials, metal foil tapes, shielded windows and mesh products, vent panels and shielded fan vents.

Swinghandles help operators of enclosures

2006-12-14T03:08:00.000-08:00

Padlock versions of EMKA's 1107 and 1125 Swinghandles and of their slimline 2100 programme make life easier for specifiers/designers, fabricators and operators of specialist enclosures.

Padlock versions of Emka's popular 1107 and 1125 Swinghandles and of their slimline 2100 programme are designed to make life easier for specifiers/designers, fabricators and operators of specialist enclosures where a padlocking facility is required in corrosive environments. Use of stainless steel padlockable through-pillars, with reinforced polyamide bodies, offer a simple to fit solution as part of the structured Emka system. These items compliment the Emka L-handle in stainless steel with padlock capability, the quarter-turn keylock and its sister wing-handle, which all accept standard UK hasps of 3/16' to 3/8'.

European padlock sizes of 4.5mm to 10mm are accommodated with appropriate variants.

The ability to padlock cabinets with one or more locks for safety and security is an increasingly important consideration, especially where high voltages or otherwise dangerous or sensitive equipment is housed.

For example, electrical/electronic equipment in industrial process, offshore, HVAC, medical, food and automotive industries where simple operation and sealing up to IP65 is also valuable.

Whatever the size of cabinet there is an Emka padlocking handle to suit, with or without standard cylinder locks or to Ford specification.

Finish is in black polyamide, black epoxy, chrome or plain stainless to suit the application and to operate the many single point or multiple point lever locking systems which Emka offer.

Automated sample scanning and image stitching

2006-12-14T03:07:00.000-08:00

Syncroscopy has introduced its new Montage Explorer, an automated sample scanning and image stitching system which helps to rapidly produce a single, perfectly focused image of a microscope slide.

Syncroscopy, the world leader in unique digital imaging solutions for microscopy, has introduced its new Montage Explorer, an automated sample scanning and image stitching system which helps microscopists to rapidly produce a single, perfectly focused image of an entire microscope slide. The new Montage Explorer system consists of a high resolution colour CCD digital camera that can be fitted to virtually any microscope, with or without a motorised stage, integrated to a state of the art PC. The PC is installed with the latest version of Syncroscopy's unique, patented Montage Explorer imaging software.

Montage Explorer dynamically extends the field of view so that as users move their sample they can simultaneously extend the depth of field, to produce a 3D image in real time.

This allows microscopists to use high magnification, and high resolution microscope objectives on a wide field of view and saves the time and effort of manually pasting many images together.

For even greater time savings, Montage Explorer can also be used with an automated xyz-stepper stage, which Syncroscopy can supply as a fully integrated part of a Montage Explorer system.

Martin Smith, Syncroscopy's Divisional Manager stated: 'We are very proud of our new Montage Explorer system because it integrates the best camera, PC and image analysis software for microscopy applications.

This ensures that users as diverse as entomologists wanting to study whole insects, right through to material scientists inspecting engine parts, can quickly generate one large image of a wide field of view, and yet still see incredible levels of detail in that image.

Miniature bayonet locking connectors are robust

2006-12-13T00:36:00.000-08:00

Available from Aerco is a range of miniature bayonet locking connectors from Deutsch designed to address the key issues of weight and space while providing high levels of performance.

Now available from Aerco is a range of miniature bayonet locking connectors from Deutsch designed to address the key issues of weight and space while providing high levels of performance in harsh environments. Deutsch Micro Military Connector (MMC) connectors are based on the proven environmental and mechanical performance of Mil-DTL-38999 but with the added benefit of increased contact density in a more compact design making them ideal for applications where space is at a premium and reliability is critical. Available in three, five and nine contact options with PCB variants also available, these tough, lightweight connectors will be ideal for use in combat vehicles and both military and commercial aircraft.

The connectors are sealed to IP67 and have an operating temperature of -55 deg C to +175 deg C.

Mechanical endurance is a minimum of 500 mating cycles and several plating finishes are available including RoHS compliant nickel plating.

Applying a shrink boot is made easier as the connector design incorporates an integral mounting that does not require additional parts.

Magnetic badge holder for exhibitions

2006-12-13T00:35:00.001-08:00

Goudsmit UK has announced the supply of the 'Magname' badge holder to Dean and Associates.

Goudsmit UK has announced the supply of the 'Magname' badge holder to Dean and Associates. For the past 17 months Goudsmit UK have been working in conjunction with Dean and Associates developing an innovative magnetic badge holder for the exhibition and conference sector. The 'Magname' badge holder uses magnets to attach name badges to clothing as shown on www.magname.co.uk.

Martin Dean, Managing Director, Dean and Associates stated 'Having recognised the need within the conference and exhibition arena for a new badge holder we approached Goudsmit UK.

The company worked with us on a number of concept ideas and developed a magnetic badge holder which we were delighted with.

Initial interest within the market has been phenomenal with 150,000 'Magname' badge holders already in production.

Magnames have received excellent references from top executives in this sector such as the Managing Director of the London Excel Exhibition Centre.' 'The advantages of using the 'Magname' over traditional pin badge holders is that delicate materials such as silk shirts and suits will not be damaged and the badge can be securely positioned even through thick material such as leather or wool.' The concept was quite simple but involved complex magnetic analysis using the Magneto software program.

This was to ensure that the magnets had the desired performance characteristics for the varying thicknesses of clothing that the 'Magname' would be attached to.

Also a permanent snap fit was required and to ensure that the optimum balance between ease of assembly and security of the snap fit was achieved finite element analysis (FEA) was carried out.

For many small businesses in the UK, funding a new project from concept stage through to production can be a huge financial strain.

At Goudsmit UK, customers benefit from technical design and development expertise in the UK along with a cost effective manufacturing solution through their facility in China.

Stephen Donnelly, Managing Director said 'It's great to see Dean and Associates get from initial idea stage to selling their product into the market place.

For many small companies the cost of getting an initial idea into production can be enough to put them off.

Initial signs show that the market is backing this new innovative badge holder and potential sales in the UK and world wide look promising.'

Instrumentation manifold standards ignored

2006-12-12T00:36:00.000-08:00

Important standards that safeguard the reliability of instrumentation manifolds are starting to be ignored, warns Parker Instrumentation.

Important standards that safeguard the reliability of instrumentation manifolds are starting to be ignored, warns Parker Instrumentation, who has become aware of inferior-quality product being installed. The decline in standards - which most users will find it difficult to spot - could threaten the integrity of instrumentation systems and potentially result in premature failure. The problem has been identified on double block and bleed (DBB) manifolds, for connecting instruments to process piping - for working pressures up to ANSI Class 2500 or 6,000 PSI, or more (some customers ask for compliance with the API specification for example, which is 10,000 PSI).

ANSI-B 16.5 and 16.34 standards are widely specified for these products, and state that such components must be machined from 'close to net shape forgings'.

This stipulation ensures that the grain flow of the metal is in line with the finished machined shape - for optimum strength and resistance to corrosion attack.

Parker has identified instances where double block and bleed manifolds have been produced from bar stock material, which has a unidirectional grain flow.

Machining the contours required for a double block and bleed manifold cuts through the flow lines, exposing grain ends.

This reduces strength, and increases susceptibility to corrosion.

Double block and bleed manifolds typically have narrow middle sections, which if machined from bar stock, become weak points.

These weak points can be subjected to large bending moments, due to the loading force of instruments and other components, and are often subjected to vibration as well.

With internal flow diameters up to one inch, the ramifications of failure can be severe.

The linear grain flow of bar stock offers another potential failure mechanism.

Resistance to corrosion is crucial for many DBB manifold users such as oil and gas platform operators, who specify materials carefully to ensure very long service lifetimes and performance in the presence of corrosive media and environments.

Exposed grain ends that result from machined bar stock manifolds can render the material more liable to fatigue and more sensitive to stress corrosion.

'Most users we deal with specify and rely on ANSI standards, and believe that's what they are buying,' says Spencer Nicholson, Parker Instrumentation's Innovation and Technology Manager.

'But in this field you cannot tell low quality parts by external appearance, and in some cases users are not getting what they specify.

You need to cross-section and etch a component to see if it complies with standards.

It is easy to understand how end users can be confused when terminology such as 'machined from forged bar stock' - is used.

Clearly this is not a close to net shape forging, and does not comply with relevant standards.' If DBB manifold users are concerned about quality and want to verify the use of forgings,

Customised linear positioning systems

2006-12-12T00:35:00.000-08:00

The design and manufacture of customised linear positioning systems on short lead times is key to LinTech's success.

The design and manufacture of customised linear positioning systems on short lead times is key to LinTech's success. This California-based company offers an exceptionally wide range of options enabling its customers to create the optimum system for the job. To compensate for misalignment between the motor shaft and screw (or belt) drive shaft extension LinTech's product programme includes the choice of three different coupling types.

The middle option is especially apposite to LinTech's policy as it too can be tailored to suit the specific needs of the application.

This flexibility is provided by the Oldham Series couplings, which are manufactured and supplied by Huco Dynatork.

This British manufacturer of precision drive products was the first to employ the sliding coupling designed by the 19th century engineer, John Oldham, for locomotive applications.

It introduced a plastic torque disc to achieve zero backlash and applied the principle to modern precision drives.

The Oldham coupling has been central to the Huco product programme since the mid '80s.

The 3-part sliding disc Oldham coupling is typically recommended by LinTech for applications that involve high acceleration and the starting and stopping of high inertial loads.

Naturally it is supplied in a choice of diameter and length sizes and with bore diameters to accommodate various NEMA and metric motor shafts.

However, it is the choice of hub styles and disc materials associated with this coupling that has particular appeal for LinTech.

The hubs determine the method of installation and shaft attachment and the discs, the quality of motion.

The Oldham is precision engineered throughout and comprises two hubs with inward facing tenons.

These engage with matching slots spaced at 90deg in a central lightweight torque disc.

As the coupling rotates, the disc compensates for any parallel shaft offset by sliding the commensurate distance along each tenon in turn.

A hard, low friction facing on the working surface guarantees long, trouble-free operation.

Quality of motion is a function of the carefully controlled relationship between the tenons and the torque disc.

The disc is precision moulded from high grade engineering polymers and, being easily replaced at low cost, is the sacrificial element in the drive train.

A choice of torque discs is available including those resistant to radiation and heat.

If severely overloaded the torque disc will break, acting as a mechanical fuse, thereby protecting associated equipment from damage.

A replacement torque disc quickly restores the drive without the need to dismantle the drive system.

'We like the flexibility of mixing and matching different bore hubs to create a total coupling for an application,' explains Gary Wester, Vice President of Sales.

'And we favour standard nylon torque disc that provides a nice degree of system damping between the motor output vibrations and the input shaft on our positioning slide.' This ability to fine-tune the component to the exact performance requirements of the application has earned LinTech a substantial customer base.

Its systems are used in a broad variety of general automation applications but particularly for precise positioning in the medical, automotive and packaging sectors.

Static control, surface cleaning and air

2006-12-11T00:34:00.001-08:00

Meech International, an established leader in static control, surface cleaning and compressed air solutions, has launched its new global website.

Meech International, an established leader in static control, surface cleaning and compressed air solutions, has launched its new global website. This new site is a valuable source of information featuring comprehensive technical and application details for Meech's complete product range. With a newly-added search facility, users can quickly and easily find out specific product information from any of the 4 main areas of Meech's business: static control, air technology, surface cleaning and JetStream air-knife systems.

A News Section is regularly updated with the latest product releases, company and application information.

Downloads can be conveniently accessed, enabling users to choose where and when they want to read relevant information.

'The prime objective in re-designing our website was to make it as user friendly as possible.

We want our existing and prospective customers to find the information they need as quickly and easily as possible,' commented Steve Pheasant, Marketing Director, Meech International.

Electronics contract manufacturing services

2006-12-11T00:34:00.000-08:00

Global Display Solutions' Manufacturing Services (GDS MS) division has been selected by Automotive Lighting, a Magneti Marelli as its supplier of electronics contract manufacturing services.

Global Display Solutions' Manufacturing Services (GDS MS) division has been selected by Automotive Lighting, a Magneti Marelli as its supplier of electronics contract manufacturing services. Headquartered in Italy and with operations in Romania and China, GDS MS will provide Automotive Lighting with complete support on a global scale. Automotive Lighting is an innovative provider of external lighting for automobiles.

This new relationship will see GDS supply Automotive Lighting with a number of electronic contract manufacturing services including optimal materials choice, development of dedicated tools for the best production yield, introduction of new component cases and functional testing benches for in-factory testing.

GDS MS has over 30 years' experience in the electronic manufacturing services industry and will offer Automotive Lighting specific SMT expertise.

GDS MS is continually developing its expertise in the automotive industry, having recently applied for the ISO/TS 16949 standard.

The ISO/TS 16949 is a technical specification defining the international quality system requirements for design and development, product installation and servicing of automotive related products.

The ISO/TS 16949 standard was published in March 2002 by the International Automotive Task Force and provides certified companies with additional confidence in global sourcing, enabling greater business opportunities.

Automotive Lighting has extremely high expectations of all its suppliers, setting them quality targets in order to ensure it only works with the best in the industry.

In order to ensure it provides the best possible service, GDS MS conducts 100% inspection of incoming materials, bar code systems to avoid errors between components/programs and on-line technical documentation.

GDS MS supplies important customers in the high-tech environment, such as GE Medical, Ducati and Marconi, and offers a wide capability from low to high volume production.

Latches, locks, handles and hinges

2006-12-10T00:33:00.000-08:00

Dirak, an innovator in latches, locks, handles and hinges, has further expanded its extensive hinge product offerings to include a 180andordm; lift-off hinge that incorporates D-snap Technology.

Dirak, a global innovator in latches, locks, handles and hinges, has further expanded its extensive hinge product offerings to include a 180andordm; lift-off hinge that incorporates D-snap Technology. Until now, screws were required to install a lift-off hinge. This new hinge, marketed under the Snap-line brand, consists of two components, the door component and the frame component.

The door component of the new 180andordm; lift-off hinge simply snaps into place on the door, with no need for mounting hardware.

D-snap Technology dramatically speeds up the installation process, because no screws, nuts or tools are needed to install the door part.

This saves up to 90 percent of hardware installation time.

A lift-off hinge makes it possible to remove a door from a cabinet or enclosure without disassembling the hinge.

Retracting the pin halves enables the door to be removed.

The Snap-line 180andordm; lift-off hinge adds an additional level of convenience to the traditional lift-off hinge, because the door part of the hinge, with pre-fitted pin-halves, snaps easily into a prepared cut-out on the door.

What makes the Snap-line 180andordm; lift-off hinge so unique is a set of spring-loaded wings that are inserted into a channel in the hinge housing.

As the wings retract after passing through the cutout, the Snap-line hinge is held securely in place, even in severe vibration applications.

Strength and durability are comparable to that of products that are installed via traditional assembly methods.

The benefit to customers is ease of installation resulting in significant reduction in assembly time.

Since the door part of the hinge does not require mounting hardware (nuts, bolts, screws) the risk of hardware loosening over time and damaging sensitive electronic equipment is reduced.

Different sizes of spring-loaded wings make it possible to use the hinge in any sheet metal thickness.

The Snap-line 180andordm; lift-off door hinge is equally suitable for right-hand or left-hand applications, reducing the need to stock different part numbers for different door configurations.

Door part, frame part and pin-halves of the Snap-line 180andordm; lift-off hinge are zinc die-cast with E-coated pin halves for the frame component to aid in corrosion resistance.

Dirak offers thousands of hinge solutions in a variety of sizes, styles, materials, installation methods, and functionality.

Using Dirak's modular design, design symmetry and D-snap Technology, Dirak hinges can be used interchangeably in numerous applications, resulting in less inventory, eliminating the need for costly re-design of enclosures, and providing a cost-effective assembly process.

Electronic locking and monitoring on web site

2006-12-10T00:32:00.000-08:00

on the increase and EMKA has recognised this with a specialist 'how to do electronic locking and monitoring' section of its website.

Electronic locking and monitoring of cabinets, server rooms, control cabinets etc is greatly on the increase and market leader EMKA has recognised this with a specialist 'how to do electronic locking and monitoring' section of its corporate website. Acting as a 24-hour support area engineers can develop their awareness of system capabilities for EMKA's own ELM with a live demo and an online virtual system which allows users to configure online and trial the various modules, sensors and activators which can be integrated into the network. For example, temperature, climatic, smoke, accelleration/tilt, mains observation, mains switch, reed switch and gsm internet (SNMP) access - all in addition to the primary cabinet locking hardware and access software.

Basic FAQs help with problem sorting as do downloads of manuals, technical datasheets, software, wiring plans and specific technical documentation.

Finding the right workshop tool just got easier

2006-12-09T23:23:00.001-08:00

Having the right tools is key to safe and efficient working and keeping customers happy and UK distributors for Hazet - Damar International - have put the company's 192 page catalogue on line.

Every workshop operates under pressure. Having the right tools to tackle both routine and out of the ordinary jobs is key to safe and efficient working and keeping customers happy. Responding to this, Damar International, UK distributors for Hazet precision automotive tools from Germany, have put the entire 192 page catalogue on line at and backed this up with expert phone support.

The Hazet range is a dream for engineers, technicians, specialists and other professionals who value quality.

In addition to the expected precision forged chrome plated and stainless sockets, wrenches and regular tools, there are cabinets for safe storage, tools for prestige marques and an extensive list of special tools.

Working in confined spaces for example?

Perhaps you need an endoscope or laser light to see the problem and flexible tools to fix it?

A tricky body repair?

Perhaps a special hammer to massage out minor dents without stretching the metal will provide the answer.

Hazet have developed solutions for many of these time consuming and frustrating repair and service tasks.

Tool users span a range of industries - automotive, agriculture, aerospace, engineering, motorcycles, marine and bodyshops.

Hazet have developed their tool ranges in partnership with world-class automotive manufacturers who specify Hazet as their factory approved tool choice for their production and dealer networks.

Damar can offer tools specially engineered by Hazet for almost any auto brand.

In the UK, Damar International work directly with major manufacturers, franchise holders, dealerships and independent workshops.

Managing director Brian Martin explained, 'We have been tool distributors for over 21 years, importing from 30 countries and exporting to over 50 countries and source from over 250 of the world's leading manufacturers.

This experience is a resource that we are happy to share with our worldwide customers so that whatever their needs we can source the right tools to solve their problems.' Hazet and other specialist tools can be viewed on Damar's Web site.